How to prevent static electricity in the process of SMT placement machine?

How to prevent static electricity in the process of SMT placement machine?

Southern Machinery Anti Static Tools & Supplies
Southern Machinery Anti Static Tools & Supplies

In the SMT production line, we will encounter the problem of static electricity, from the friction between the clothes and the dry air to the dry air, which is the end of the duckweed. If the condition is suitable, it is a few volts and the peak is hundreds of kilovolts, so anti static is the need to do in our work, today, the south. Give some measures to introduce mechanical anti electrostatic patch SMT.

static clothing, antistatic shoes (conductive shoes)
static clothing, antistatic shoes (conductive hats)

Http://www.smthelp.com

Static electricity has three: static clothing, antistatic shoes (conductive shoes), electrostatic hand rings, antistatic shoes and electrostatic hand rings to guide the human body to avoid accumulation in the human body.
Ordinary clothes will have great electrostatic voltage in the walk (>1000V). And antistatic clothing does not happen when it moves. This is the main role of antistatic clothing, long strip antistatic clothing can not shield the inside of the clothing produced static (after wearing still >1000V), grid – like antistatic clothing can be shielded (<200V), the static electricity generated through the floor and the grounding line of various parts of the plant to the outside of the general grounding wire.

Http://www.smthelp.com

一,The purpose of preventing static electricity

1, strengthen the consciousness of the workers on the anti static operation

2, reduce the poor production caused by static electricity

3, prevent static electricity from causing damage to the product

二,Scope of application: all SMT production lines

三,The reasons

The generation of static electricity is not perceived, but the static electricity produces the voltage of tens of thousands of volts. When the static electricity comes into the tip (the static release point, such as the human finger), it releases all the energy in a moment, causing the contact material to be struck by electric shock, causing the capacitance, IC, line road and so on to be destroyed and burned, so that the product is strict. In the case of heavy damage, static electricity measures should be taken. .

四,The contents of the operation

Anti Static Tools & Supplies SMT magazine rack&turnover rack
Anti Static Tools & Supplies
SMT magazine rack&turnover rack

(一)Prevention and treatment of human static electricity

1, the workers should wear electrostatic clothing, work shoes;

2, the operator should take electrostatic gloves when working.

3, the operator should take an electrostatic ring in the operation.

(二)Prevention and control of static electricity

  1. Make use of electrostatic materials to produce production tools.

2, the storage place to prevent static electricity;

(三)Prevention and control of static electricity of a worktable / mobile vehicle

1, the anti static film should be pasted on the work table.

2, the operation platform / mobile vehicle must have antistatic grounding chain.Prevention of equipment static electricity: good grounding wire

(四)Prevention and control of material static electricity

  1. When the material is taken, the operator should use the antistatic method: with electrostatic gloves and electrostatic rings.

2, the material storage should be anti static measures: material cabinet to paste electrostatic film, grounding chain.

3, there should be anti-static measures in temporary storage area: installing grounding chain.

(五)Prevention and control of static electricity related to production: anti static measures should be taken when using items related to production: static wires and antistatic films.

 

五, Note:

  1. The online operators should strictly abide by this rule
  2. The online operators are supervised by the team leader, and the engineers are supervised by the engineers.

 

Troubleshooting E-Stop and Interlock Circuits on PCBA Auto Insertion Machine

Troubleshooting E-Stop and Interlock Circuits on the Machine

Instructor Guide


IM8ECTT-IG Rev B

Troubleshooting E-Stop and Interlock Circuits

On the Machine

Estimated Time

 

3 hours

Prerequisite setups and materials
These setups and materials are required before this module is presented:

  1. IM8ECTT Study Guide (1 per trainee)
  2. Machine in operating condition

 

Introduction

 

The E-Stop and interlock circuits on Universal‘s products are designed to ensure that axis operation can occur only when these safety circuits are satisfied. The E-Stop and Interlock safety circuit is hard-wired and will perform its function independent of machine software.

In this lesson, you will look at the E-Stop and Interlock safety circuit in detail. Once you understand how it works you will get some practical experiences in troubleshooting this circuit.

Lesson Objectives

 

  1. Trace E-Stop/Interlock circuit at machine and check the Interlock system with the job aid provided.
  2. Given a machine with a fault in the E-Stop/Interlock circuit, locate and repair the fault using information in the study guide and the MSD.

Instructional Strategy for the module

  1. Discuss European Safety Standards
  2. Discuss sequence of events of E-Stop and Safety interlock and how they relate to power distribution
  3. Trace the troubleshooting steps:
  • Before E-Stop
  • After E-Stop
  • Interlock Made
  • After Start

 

 

 

 

 

European Safety Standards

European Safety Standard

 

Universal‘s E-Stop and Interlock circuit is in compliance with European Safety Standards, which include the following requirements:

  • Use of redundancy (i.e., two mechanical relays to disable dangerous voltages)
  • Use of contacts which move together and are positive guided (no contact can be in the de-energized state if one contact is stuck in the energized state)
  • All relays must have a normally closed contact used to test the relays.

the E-Stop and Interlock Circuits

Introduction

 

This activity is intended to give you some practical experiences in troubleshooting the E-Stop and Interlock Circuits on a machine. In this activity your instructor will put one or more bugs in the machine E-Stop and Interlock circuits. Your job is to find and fix the bugs so that the machine is returned to normal operation.

CAUTION!

 

  • High voltage is present on the machine when power is turned on. Take great care when troubleshooting the electrical assemblies in the machine!
  • Whenever possible, never reach into an electrical assembly when the machine power is on.
  • Use extreme caution when connecting or disconnecting a multimeter. When the situation warrants, use test probe clips to connect the multimeter to test points with power off at the assembly*, then apply power to read the meter; and turn assembly power off before disconnecting the meter.

 

*An E-Stop or circuit breaker can often be used to remove assembly power.

Directions

 

  1. Working in a small group (never alone), locate and repair the bugs put into the machine by the instructor. The machine must be returned to normal operating condition when you have completed your work.
  2. It is strongly recommended that you follow a sequence when troubleshooting the E-Stop and Interlock system. The Troubleshooting Flow Chart on the following page should help you determine what part of the subsystem is not working.

 

When looking for machine-specific information, always refer to the electrical diagrams that come with the machine on which you are working.

 

 

Simplified Schematic of the Interlock System for Single Head Axial Machines

Simplified Schematic of the Interlock System for 6241FSimplified Schematic of the Interlock System for Dual Head Axial Machines

Simplified Schematic of the Interlock System for 6380A

 

 

 

Trace signals in the electrical schematics to answer the following questions.

  1. 24VAC is delivered to 4TB at pins 31 through.35 and 91 through 95. Find where pin 31 is connected to

            5FU-Side (SHT2)

This question refers to the drawings for PS1, trace it from the secondary side of 2T (24V SEC) and is tied in with 5FU (sheet 2)

  1. What happens when the contacts between pins 1 and 2 close in both 22CR and 23CR?

56VDC is supplied to 4TB

Connects 56 VDC from secondary of 1T to 4TB distribution point to X-Y table motors.

  1. When you suspect that the 24VAC or a DC voltage is missing from the machine, which electrical schematics should you use to troubleshoot the machine?

    the “ELECT DIAG, Power chassis” schematic

Ask students: You lost 24VAC, where it’s generated from? (the inserter’s power chassis, PS1.) Where do you find that drawing? ELEC DIAG, Power Chassis.

 

 

E-Stop Circuit Active

 

 

 

 

 

 

 

 

 

 

 

Direction

 

 

  • Using the simplified schematic, individually trace and describe the E-stop and interlock circuit of an IM8 machine
  • Work in a small group, locate and repair the faulty E-Stop and Interlock circuits. Use your notes, flowchart and MSD.

 

Instructor notes: the following table lists suggested bugs to simulate an E-stop and Interlock circuit problem.

 

Problem

Simulation Method

24VAC to PS is lost Remove 7FU, 4FU, or 5FU
21CR can’t be energized Disconnect X1 and X2
Relay problem Disconnect at contact 21 or 22 of 22CR and 23CR (Interlock system will not enable)
Cannot get out of interlock condition Remove 6PL jumper plug at the back of PS1
Cannot get out interlock condition Remove wire T12 from 21CR relay block
No air to cylinders Disconnect dump valve connector

 


PCB Unloader \loader and Destacker from production to packaging.

PCB Unloader \loader and Destacker from production to packaging.

 

1. Purchase all kinds of materials according to order.

 

 

2.     Frame installation of the entire machine.

3. Installed power motor

4.      Install PLC control box.

5.    Install sensor and belt.

 

6.Install the cover

7.Install the LOGO

033018_0837_PCBUnloader10.jpg

 

8. Install the program and test the machine.

9 .Use PCB board to test machine.

10.Use a magazine test machine.


 


11. Aging operation week

 

 

12. Simple packing before shipment.

13. On the day of shipment, use the export wooden box vacuum packing,


 


 

 


 


 


 


 

 

 

 

14. Arrange forwarders to pick up the goods.

 

 

 

 

 

 

 

Four machines were shipped and shipped to the United States via freight forwarders.

 

ming@smthelp.com

S-CC200 User’s Manual for SMT CHIP Part Counter

 

 

S-CC200 User’s Manual for Part Counter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Index

  1. Introduction…………………………. … ……. ….……..3

 

  1. Attention for part counter……… ……………………. . 4

 

三、Chip bonder counter function key and operating instructions… ………………………………………………. …4

 

四、Chip bonder counter connecting printer operating instructions (Option) ……………………………… …………6

 

五、Trouble Shoot……….…………………….……………….8

 

六、After-sale service……………………………………….9

 

七、After-sale service card………….……… .. …………………..10

 

 

 

 

一、Introduction

1、Theory

Chip bonder counter can precisely count the SMD quantity, by adopting optical and electric sensor theory, using the corresponding relation between guide hole on the carrier and part, and by the special die and massive integrated circuit, chip bonder counter achieve zero error, and achieve convenient, quick counting, it is an effective auxiliary equipment for managing SMT material.

2、Product features

With full automatic way figure part quantity, it is convenient to count and delivery material. Easily operate it, original design defending strip dropping off decrease strip hurt to a smallest extent. It can count in forward direction or in backward direction, and it can be preset value, precisely figure out quantity with zero error. You also can install scanner gun and barcode printer, which is more convenient for managing operation..

3、product specification

Power: AC220V,50/60HZ,25W

Counter range: -99999–99999PCS

Profile size: L470W300H180mm

Weight: 10KG

4、Product Utility

Suit for SMD strip type of part

Strip wheel diameter: suit for any size

Strip pitch: 1,2,4,8,10,12,16,24,32,44,56mm ( Note: if pitch is smaller or wider, make it according to customer’s request)

Strip width: 4,6,8,12,16,24,32,44,56mm (Note: if width is smaller or wider, make it according to customer’s request)

5、Product Structure


this product have two types.

  1. S-CC200 Standard chip bonder counter


 

 

 

 

 

 

2) S-CC202 inspecting missing type chip bonder counter





1、material reflector



2、Tray




3、Gear/motive pressing plate



4、monkey wrench



5、rocket head



6、free movable shoulder


7、location knob



8、display


9、key

10、power key


11、handle



12、glass fiber amplifier



13、glass fiber head to head emitter

二、Chip bonder counter attention

1,After unpacking, please count and make sure all accessories ready.

2,Before using chip bonder counter, please carefully read operating instructions and safe keeping.

3,Please check whether voltage specification conform to the electric supply.

4,Please check grounding properly, and guarantee safety of human body and part.

三、Chip bonder counter function key and operating instructions

1、Function key introduction

1)”PRINT”

Operation way: enter the key, you can print the counting part and quantity on the barcode by the barcode printer.

2)”SET”

Operation way: if the display shows 00000 in the left bottom, you can directly press the number key to input the counting part quantity; press the SET key one more time, the machine switches to manual mode, and the display shows ***** in the left bottom. Switch to manual mode or automatic mode using this key. (note: under automatic mode, you can preset a value before counting material, when machine turn to the presetting value, it will automatically stop, under manual mode, only if you press ” stop/zero clearing” key or it finishes all material, the machine will stop.)

3)”PITCH”

Operation way: after pressing this key, the pitch value in the display will flicker, then you can input the pitch value and press “ENTER” key, if no press after 5 second, automatically memorize, the machine will resume to standby status after one ticking sound.

4)”RIGHT” “FOREWARD/RIGHT”

Operation way: Pressing this key, start clockwise counting part, the numerical value is positive number, “BACKWARD/LEFT” on the contrary.

5) “STOP/ZERO CLEARING”

Operation way:

(1)Under counting or feeding back status, press this key, it will stop counting or feeding back.

(2)If under standby status, press this key over 2 second, the counting value will be cleared up.

(3)If under printing interface, press this key, return to main interface.

6)”SELECT”, this key is switching key for setting parameters in printing interface.

7)LCD display

Set pitch

 

Set counting quantity part quantity

display*****under manual mode

8)”Time/missing stop” key is switching key for motor rotating speed, press this key, LCD display will show motor speed will be switched among H(high speed), M(middle speed), L(low speed).

2、 Operation Flow

1)Connect the power cable to the master machine, and plug the AC220V power.

2)Turn on the POWER key on the panel of machine, at this time, LCD panel become light

3)Press PITCH key, set the pitch between counting parts, then Press “ENTER”, and put the part on the left tray.

4)Manually pull out the strip and put it between material guard plate and counting gear, make the first part and blank middle hole aligning the middle line of material guard plate.

5)Press “STOP/ZERO CLEARING” key for 2 seconds, make the value zero clearing. Note: when pulling the strip, counting gear will turn and count, pressing this key, make the value zero clearing.

6)Press “SET” key to switch to manual mode or automatic mode, when you select automatic mode, you should input a value which you are going to count, or the “FORWARD” motor won’t start.

7)Pull strip coiling to the blank tray (right tray) by your hand, press “FOREWARD/RIGHT” to begin counting.

8)When finishing preset value, motor stop. Impacted by the inertia theory, counting number may be more one or less one than the set number,

9)When finishing counting, press “BACKWARD/LEFT”, strip will coil back to the left tray, after finishing, rotation will stop.

 

四、Chip bonder counter connecting printer operating instructions (Option)

1、Check equipment

1)Connect part counter and barcode master machine

2)Correctly place the barcode paper in the printer

2、 adjust and test equipment

1)Start power switch of the part counter

2)Start bar code master machine power switch: power pilot light and ready pilot light are on, at moment, press FEED key of bar code master machine (automatic aligning key), make the paper automatically align. ( P.S: if power light is flickering, it denotes the machine is off line, please restart power or repress FEED key)

3、Print

Press “PRINT” key in the master interface, master interface will display printing interface, the first row in the interface show: company name (you can set it by yourself); the second row show: time, the last row show printing operation.

  1. When entering printing interface, there is a flickering cursor in the third row, you can edit and modify the content in the cursor position.
  2. In the printing interface, pressing LEFT/BACKWARD, you can make the cursor move left, pressing RIGHT/FOREWARD, you can make the cursor move right.
  3. In the cursor position, you can directly input the number or letter, if you continually press any key among 0~9 key in a short time, you can switch between number and letter on the key. Among of them, pressing 1 key, you can switch to special symbol, Capital letter, small letter, and etc.
  4. After editing each row, cursor will stay in the row you are editing, press “ENTER” key, it will display OK in the left of this row, which means the content is saved.

Note: Saving the content in the editing row, only when cursor is in this row, and then press ENTER, the content can be saved. For example, if you want to save the content in the first row and second row, when cursor is in the first row, you press ENTER key, at the moment, only the content in the first row is saved, the content in the second row can’t be saved.

  1. In the printing interface, press SELECT key into printing parameter setting interface, XYWH: XXX XXX XXX XXX showed in this interface separately denote X axis, Y axis, width, height which you can set to the printed barcode paper.
  2. Press STOP/ZERO CLEARING back to master interface
  3. Press PRINT key one more time, you can print the content in the printing interface.

Tag: when scanner scans barcode, it will display in the printing interface, press PRINT key to print.

 

五、Easy trouble shoot

Failure debug method
After turning on power, LCD no display, buzzer no sound Please check if power cable drop off or fuse loosen
。After turning on power, LCD no display, buzzer sound LCD display cable loosens or breakdown, please check or contact dealer to change.

LCD normally displays, but FOREWARD/BACKWARD can’t be started.

  1. The counting quantity is more than or equal to the set value, or selecting automatic mode before counting but not set quantity, please refer to operating instructions.

    2.Motor signal cable or power cable bad contact.

六、After-sale service a: (overall unit maintenance period for one year, master controller board maintenance period for three years, and tended for all life.) the following state happened is not in the free maintenance condition.

  1. Machine is damaged under carried by your person by himself
  2. In unstable voltage region, due to not using voltage stabilizer, cause component damaged.
  3. Due to not using correct voltage, cause component damaged
  4. Due to altering machine without the written approval of our company, cause the machine damaged..
  5. Not selled by our company, but selled by dealer or other factory.
  6. Natural disaster, or act of God.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

After-sale service card

User’s Name:     Address:

Machine model:     User’s phone number:

Purchasing Date:     Dealer’s seal:

User should know that:

  1. From the purchasing date on, overall machine will be maintained for one year, and tended for all life.
  2. The following state is not in maintenance condition:

    (1)Due to wrong operating, carelessly using, natural disaster cause the machine damaged.

    1. Due to operating abnormally, cause the machine not work properly.
    2. Once dismantled or repaired by someone who is not our technician.
    3. Using consumable supplies or component which are not from our company, cause the machine damaged.
    4. Not using the voltage required by our company, cause the machine damaged.
  3. Except this guarantee, any guarantee card supplied by other company or people won’t be approved by our company.
  4. Please safe keeping the card and formal purchasing receipt, when repairing, it will be effective after showing them to our people review.
  5. If the card has no commodity seal and purchasing date, the card automatically become invalid.

 

SMT,THT,PCB,PCBA,IM,AI,LED,Axial Inserter, Radial Inserter,Odd form Insertion,PIN insertion, Eyelet Insertion, Terminal Insertion,Insertion Mount,Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter,PCB board handling system, Loader, Unloader, Conveyor,Shuttle,LED lighting, LED Lamp, LED Display, LED tube,UPS, Power Converter, Power Adepter, Mobile Charger,Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box,PCB Assembly,

PCB board handling system Destacker Build Procedure

Destacker Build Procedure    SDM0029
Rev
A

 

 

1.    Obtain the proper shop packet and check order for build information. Pull all parts if any parts are missing,         fill out a shortage sheet and give a copy to the appropriate material coordinator.

 

2.    Pull the latest Electrical and Mechanical prints.

 

3.    The following procedure is for a 29″ Destacker. Attach leg and control box to main beam. Leg should be flush to         left side of main beam. Control box should be 3″ from right side of main beam. Attach width units to main beam,         4-3/8″ from either end square to main beam and Parallel to each other.

 

4.    The following procedure is for the 44″ and 58″ Destackers Attach leg and control box to main beam. Leg 7-5/8″ from     left end control box 7-5/8″ from right end. Attach width units to main beam 8.975″ from either end. Square to main         beam and parallel to each other.

 

5.    Attach rear rail to width supports parallel to main beam 3/8″ overhand from either end of main beam.

 

6.    Level conveyor from side to side and front to back, off rear rail

 

7.    Attach front rail to width supports. Match level to rear rail, especially front to back. Make parallel to rear rail. Make         ends even with rear rail.

8.    Install motors, pulleys, UHMW and belts on rails.

 

9.    Attach Destacker assy to rails

 

10.    Assemble valve pack assy and install

 

11.    Attach air input assy

 

12.    Attach front cover and wire into control box

 

13.    Run pneumatic lines, load program software and test.

 

14.    Complete check sheet, turn over to QC

 

 

End of Document

 

cof
cof
cof
cof
dav
dav
dav
dav
dav
dav
dav
dav
dav
dav
dav
dav
cof
cof
cof
cof

SC-500 PCB separator V-Cut machine

SC-500 PCB separator V-Cut machine



 

 

advantage:

 

1. To connect multiple pieces of the board after the solder, broken often damage the circuit or break the electronic components, the machine to move the knife to split, which can completely reduce the stress, to prevent solder cracking and parts cracking, improve production efficiency and quality . 2. Using the knife on the knife under the flat knife, the plate as the next flat knife, switch a step on the round knife moving to the set point of the move, about to cut off the PCB board, cut off without silk, incision formation, no flash.

 

 

 

Features:

 

1. Completely independent development, the use of microcomputer control, precision fixed point, strong stability. A knife cut off within 0-360MM long single board;

2. Cutting board cutting speed can be adjusted high, low two, speed 500mm / S and 300mm / S, fast speed, you can improve product quality, no flash, no glitches;

3 knife travel: 0-500mm (tool length can be customized). Knife round height adjustment: 0-2mm for a variety of PCB thickness to solve the problem of PCB board V-CUT slot depth. Console adjustable height: 0-50mm;

4. Traveling stroke can be set with the length of the board forward stop fixed point, stop fixed point set manually;

5. Rear baffle depth range: unlimited. Maximum plate cutting width: unlimited, maximum plate cutting length: 360mm, the maximum thickness of the plate: 0.2-5mm, the maximum thickness between the V tank: 0.25-2.0mm;

6, the next knife for the import of high-speed steel, durable extremely, when the knife adverse, you can then grinding;

7. Can be matched with additional conveyor belt, easy to cut PCB board automatically sent;

8. lifting platform platform movements,  platform elevation, can affect the quality of the product, not easy to cut the product  can reduce stress;

9. Limit device, you can apply different sizes of products, thereby enhancing work efficiency;

 

Technical data:

Power: Single-phase AC230 / 110V 50-60HZ, 40W

Machine size: L823 * 405 * 425mm

Net weight: 350Kg

 

Tool Material: SHD61 imported high-speed steel,

On the round knife: diameter 125mm, under the straight knife length: 500mm

 



SC-509 V-cut PCB Separator Machine with Moveable Cutting Blade

SC-509
V-cut PCB Separator Machine with Moveable Cutting Blade

 


 

Features:

  1. To connect multiple pieces of the board after the solder, broken often damage the circuit or break the electronic components, the machine to move the knife to split, which can completely reduce the stress, to prevent solder cracking and parts cracking, improve production efficiency and quality .
  2. Using the knife on the knife under the flat knife, the plate as the next flat knife, switch a step on the circular knife move to the set point of the move, the PCB will be cut off the cut, cut off without silk, incision formation, no flash

Features:

  1. Completely independent development, the use of microcomputer control, precision fixed point, strong stability. Cut off a single board within 0-360MM long
  • Cutting board cutting speed can be adjusted high, low two, the speed of 500mm / S and 300mm / S

  • Knife wheel path: 0-360mm. Knife round height adjustment: 0-2mm for a variety of PCB thickness to solve the problem of PCB board V-CUT slot depth. Console adjustable height: 0-50mm.

  • The path of travel can be set with the length of the board forward stop fixed point, stop fixed point set manually

  • Rear baffle depth range: unlimited. Maximum board cut-off width: Unlimited, Maximum board cut-off length: 360mm, Board maximum thickness: 0.2-5mm, Maximum slot thickness between slots: 0.25-2.0mm

  • Upper and lower knives for the import of high-speed steel, extremely durable, when the knife negative, can be re-ground

  • Can also be an additional set of conveyor belt, easy to cut the PCB automatically sent

  • lifting platform platform movements, the platform elevation, can affect the quality of the product, not easy to cut the product can also reduce stress

  • Limit device, you can apply different sizes of products, thereby enhancing work efficiency

  •  

     

     

    Specifications:

    Power: Single-phase AC230 / 110V 50-60HZ, 40W

    Machine size: L1000 * W395 * H425mm

    Packing size: L1100 * W420 * H450mm,

    Conveyor belt size: L1030mm * W220mm * H130mm

    Net weight: 47Kg, Package weight:

    Tool Material: SKD61 imports of high-speed steel, the round knife: diameter 125mm, the next straight knife length: 360mm

    Basic maintenance:

    1, the work is completed, turn off the power, remove debris.

    2, always pay attention to the upper and lower cutter protection.

    3, a long time not working, please remove the upper and lower cutter, and coated with oil to be protected, please wipe before use.

    4, pay attention to check the fastening of the screws.

     

    Customers FAQ About PCB Separator SC-509:

    1. Q:Do you have any certification for this machine?
      A:YES,We have CE ISO FCC ROHS etc.
  • Q:What is warranty of the machine?
    A:1 year.

  • Q:How do you pack the machine?
    A:We fix the machine on the plywood base with screws to ensure safe transportation.

  • Q:What is life time of machine blades?
    A:About 6-12 months.

  • Q:What is material of blades?
    A:Japan high speed steel SKH-9

  • Q:Can the blades be sharpened?
    A:Yes, they could be re-sharpened for 2-3 times.

  • Q:How do you offer oversea service?
    A:We could send engineer to do installation and training for client if needs.

  • Q:Can we see your machine in our country?
    A:Yes, we would like to offer contact details of our clients who are using our machines.

  •  

    SC-2500S PCB Router Separator

    SC-2500S PCB Router Separator

    SC-2500S PCB Router Separator

     

    Features:

    1, using the next vacuum mode, in line with the theory of free fall, good dust collection effect.

    2, special jig fixed more solid, to avoid the poor positioning caused by the cutting accuracy error.

    3, the system automatically fixes according to the product installation location, to ensure high-precision product cutting requirements.

    4, the static eliminator is installed in addition to electricity, dust blower continued to work to eliminate static electricity generated when cutting high-speed spindle to avoid damage caused by static electricity parts to avoid accumulation of dust due to static electricity.

    5, the use of safety doors, reduce noise and dust, improve safety.

    Vacuum cleaner with vacuum collection box (according to production capacity or cutting dust collection time scheduled maintenance)


     

    PCB Separator also called PWB Depaneling machine. Rotate router bit to cut high-density component PCB panel to single products v-groove or perforated line. Utilize all of our accumulated technology to help minimize dust attach on PCB. Router machine has following features.

     

     

     


    SC-2500S PCB Router Separator specifications:

    Function Items

    功能项

    参数/Hardware Demand

    Model

    型号

    ASC-2500S
    Dimension

    机台结构

    L650*W650*H1765mm
    Power

    电源

    220V/50HZ
    Machine Wattage

    机台功率

    3.6KW
    Weight

    重量

    About 300KG
    Cleaner Dimension

    吸尘器尺寸

    内置式(Inside)/L500*W490*H590mm
    Cleaner Wattage

    吸尘器功率

    2.2KW/220V
    Table Dimension

    工作台尺寸

    260mm*260mm
    Cutting Speed

    X、Y轴切割速度

    0-100mm/s
    X,Y,Z axis Driving Speed X、Y、Z轴驱动速度 X、Y轴0-1000mm/s(min),Z轴0-750mm/s(min),伺服马达方式驱动X, Y axis 0-1000mm/s (min), Z axis 0-750mm/s (min), servo motor drive
    Repeatability Accuracy 机台重复精度 ±0.01mm
    Working Area 工作区域(可加工行程) X:0-260mm,Y:0-260mm,Z:0-80mm
    PCB Thickness 切割PCB厚度范围 0.5-5mm
    Router Bit Diameter 铣刀直径 0.8-3.0mm
    Cutting Precision 切割精度 ±0.01mm
    Cutting Ability 切割能力 具有切割直线、圆弧、圆、L型和U型的能力

    Linear, Circular, U-curve, Arc, L-curveCutter Change刀具更换系统可手动换刀系统,需工具(随机配送)

    Manual, tools needed Cutter Attrition System刀具磨损系统可智能设定铣刀下刀段数(0-5段)

    The number of milling cutters (0-5 section)Break Detection断刀检测无(none)Cutter Life Control刀具寿命控制程序控制(controlled by Program)Table NumberTable数量1个Spindle Speed主轴转速60000rpmSpindle Cooling System主轴冷却系统气冷方式Air cooling modeCleaner Mode集尘方式下集尘(collect dust downside)Working Power工作电源220V ,50HZAir press空压供给0.4MpaSafety Device安全装置采用安全防护门加门锁感应器Safety door and door lock sensorMode机型模式离线机型,手工装载卸载PCBA(offline, load and unload PCBA by hand)Auto failure test and repair mode故障自动检知维修模式系统具有自我诊断功能,实时错误信息显示,能直观地查询设备各个IO端口状态,易于排除故障。

    Self-diagnosisdisplay failure information in real time, query IO state visually, easy for troubleshootingComputer & Operation system电脑和操作系统工控机、Windows 7

    IPC, Windows 7Program Backup程式备份USBSoftware access control软件权限管理密码保护,依权限进入对应操作界面,保护系统重要参数。(Password protectionthe operator enter corresponding interface according to authority to protect important parameters.)Programming编程可视化界面,单个程序切割点容量无限制,切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.)Auto correction of the mark pointMark点自动校准功能具备Mark点自动校准功能(Yes)Fixture 治具万用治具可供选择(universal fixture)Voice control噪音控制运行时,噪声小于60分贝(离设备一米距离测量)

    ≦78 dBmeasured in 1M’s distance Maintenance Period保修周期整机1年或以上,主轴2年或主轴3000小时保养服务。

    1 years or more, spindle for 2 years or spindle maintenance service for 3000 hours.Technology Support技术支持及培训提供设备操作、编程,硬件保养,维修培训服务;程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. )

     

    主轴Main axis S4225-B60 S4225-B60
    CCD IMAGING
    丝杆Ball Screw Hiwin进口精密研磨滚珠丝杠Hiwin precise grinding ball screw imported
    导轨Lead Rail Hiwin进口直线加宽导轨Hiwin straight widened lead rail imported
    伺服电机Servo Motor 松下Panasonic
    静电消除器Static Eliminator ADK-801ADK-801
    工控主机IPC Host 研华ADHNTECH
    运动控制卡Motion control card 固高ADTECH
    显示器Monitor 华硕ASUSASUS
    控制系统Control System Windows7
    操作界面Operation Inteface Windows7
    编程Program 在线方式Online
    视觉系统Visual System ASC视觉分板机系统像素计算型高精度CCD视觉定位校正系统CCD Visual alignment system
    设备尺寸Machine size L1380*W1250*H1875mmL1380*W1250*H1875mm
    重量Weight 约300KG
    底脚可调高度Foot Height adjustable 50~70mm
    板最大厚度Max.PCB Thickness 5mm
    整机功率(含集尘器)Power (included dust collector) 4000w
    最大转速Max Rotation Speed 60000rpm/min
    冷却方式Cool Down 气冷+夹具散热cold air and clamp radiating
    更换工具方式Tool replacement 专用扳手更换by specialized tool
    最大切割Shear speed 0~100mm/s
    最大移动速度Max Moving Speed 1000mm/s
    切割重复精度Shear Repeat Accuracy ±0.02mm
    集尘器功率Dust Collector Power 2.2kw 220v三相电机2.2kw 220v three phase motor
    气压Pressure 0.4Mpa以上0.4Mpa above
    编程方式Program mode 在线编程Online program
    编辑功能Edit 直线、孔状、圆弧、圆Straight line, hole, arc, circuit
    程序存储Procedure Storage 根据需要选择存储位置choose storage position according to needs
    配置编程Camera IMAGING高像素彩色CCD IMAGING high pixel color CCD
    刀具直径补偿Compensation on Blade DIA 多种补偿方式供用户选择many choices for option
    三色灯Three Color Indicator LED三角灯监视机器的各种工作状态LED LED indicator monitoring working status of the machine
    刀具好坏检测Blade Inspection 刀具寿命根据用户设定的下沉段数、产品数量及切割长度等方式选择According to PCB quantity and shear length
    马达过热检测Motor overheat Inspection 有过载、过热、低电压等保护功能Protection on overload, overheat, low voltage,etc
    伺服过载检测Servo overload Inspection 有过载、低电压、线路是否正常等保护功能Protection on overload, low voltage, circuit, etc
    主轴寿命跟踪Main axis life Tracking 主轴寿命自动检测Automatic Inspection on Life of main axis
    分板计数Shear Qty Counting 分板计数、计时Counter on shear quantity and Time recording
    机器报错记录Error Record 软件自动记忆机器所有报警记录automatic memory on all error
    轴位置精度Axis Position Accuracy 0.001mm
    分板精度Accuracy of Shear ±0.01mm
    工作范围保护罩Safety Shell of working range 采用四面门保护方式Using four door and window protection
    门的互锁保护传感器Protection Inductor on Interlocking 安全门微动开关感应able to induct inches switch of safety door
    紧急停止按钮Emergency Stop Button Yes
    铣刀方式Milling 采用左旋铣刀,直径0.8-3.0MM范围可选Milling by left rotation, DIA of 0.8-3.0mm optional
    加工方式Process 模拟运行和实际加工,Table可以交替加工不同PCBASimulation and actual operation, a single Table can be alternately processed different PCBA board

     

     

    SC-3500S Automatic Inline PCB Separator

    SC-3500S Automatic Inline PCB Separator

    Features:

    1, vacuum cleaner built-in vacuum mode, in line with the theory of free fall, dust collection effect is good.

    2, the equipment adopts automatic loading and unloading products, can be directly on the wiring body or on the board machine.

    3, using a special fixture with products (pcb), to avoid poor placement caused by cutting error.

    4, the system automatically fixes the installation error, to ensure product precision cutting requirements.

    5.It is equipped with static eliminator. When dividing, the dust remover will work continuously to eliminate the static electricity generated when the high-speed spindle cut. It can avoid the damage caused by the static electricity and avoid the accumulation of dust due to static electricity.

    6, the use of safety doors, reduce noise and dust, improve safety.

    7, there are follow-up vacuuming function, dust collector attached to the dust collection box (according to capacity cutting needs or dust collection time scheduled maintenance).

    8, touch the display as a display, setting, control, can display more content, the operation directly through the touch screen operation, easy to operate.

    9, can be directly docking the next equipment, sub-plate processing.

    10, in the cutting process, if broken knife, equipment with automatic tool change function, without manual to change the knife.

    11, Equipment using Mes system, the factory can control the machine everywhere, equipped with WIFI function can be controlled.


    Specifications:



    Function Items

    功能项

    Hardware Demand

    Model

    型号

    ASC-3500S(加皮带)
    Dimension

    机台结构

    (含皮带)L1750*W1100*H1850mm

    (不含皮带)L1450W1100H1850mmPower

    电源

    220V/50HZMachine Wattage

    机台功率

    5.5KWWeight

    重量

    About1000KGCleaner Dimension

    吸尘器尺寸

    内置式(Inside)/L450W450H450mmCleaner Wattage

    吸尘器功率

    2.2KWTable Dimension

    工作台尺寸

    350mm*350mmCutting Speed

    X、Y轴切割速度

    0-100mm/sX,Y,Z axis Driving SpeedX、Y、Z轴驱动速度X、Y轴至少1000mm/s(min),Z轴至少750mm/s(min),伺服马达方式驱动(driven by servo motor)Repeatability Accuracy机台重复精度±0.02mmMechanical hand X, Z stroke机械手X、Z行程X:420mm、I:60mmManipulator X, Z running speed机械手X、Z运行速度200mm/sMechanical hand grasp mode机械手抓取方式真空吸附Precision of repeated positioning of manipulator机械手重复定位精度±0.04mmMechanical hand grab products (PCB) dimensions机械手抓取产品(PCB)尺寸350mm*350mmPCB feeding trackPCB上料轨道皮带输送;宽度60~360mm可调Split plate product分板产品下料皮带输送;宽度420mmWorking Area工作区域(可加工行程)X:300mm,Y:350mm,Z:0-50mmPCB Thickness切割PCB厚度范围0.5-2mm(or thicker),或范围更大 Router Bit Diameter铣刀直径0.8-2.0mmCutting Precision切割精度±0.01mmCutting Ability切割能力具有切割直线、圆弧、圆、L型和U型的能力

     

    Linear, Circular, U-curve, Arc, L-curveCutter Change刀具更换系统自动换刀系统 Automatic tool changing systemCutter Attrition System刀具磨损系统可智能设定铣刀下刀段数(5段)

    Smart to set the no. of knife section(0-3)Break Detection断刀检测有(have)Cutter Life Control刀具寿命控制程序控制(controlled by Program)Product testing产品检测有(have)Table NumberTable数量1个Table FunctionTable功能并行Table运行方式;设备能实现1个Table联动功能(1 tables run in parallel)Spindle Speed主轴转速60000rpmSpindle Cooling System主轴冷却系统风冷方式(air cooling)Cleaner Mode集尘方式下集尘(collect dust downside)Working Power工作电源220V ,50HZAir press空压供给0.5Mpa以上(above)Safety Device安全装置采用安全防护门或感应器(security door or sensor)Mode机型模式在线机型,全自动装载卸载PCBA(offline, load and unload PCBA by hand)Auto failure test and repair mode故障自动检知维修模式系统具有自我诊断功能,实时错误信息显示,能直观地查询设备各个IO端口状态,易于排除故障。

    Self-diagnosisdisplay failure information in real time, query IO state visually, easy for troubleshootingComputer & Operation system电脑和操作系统工控机、Windows 7或以上版本。

    PICWindows 7 or more advanced versionProgram Backup程式备份USBSoftware access control软件权限管理密码保护,依权限进入对应操作界面,保护系统重要参数。(Password protectionthe operator enter corresponding interface according to authority to protect important parameters.)Programming编程可视化界面,单个程序切割点容量无限制,切割路径动态模拟。(Visual interface, the cutting point capacity for a single program should be over 400, dynamic simulation of cutting schedule.)Auto correction of the mark pointMark点自动校准功能具备Mark点自动校准功能(Yes)Fixture 治具ASC-3500S专用治具ASC-3500S special fixtureVoice control噪音控制运行时,噪声小于60分贝(离设备一米距离测量)

    ≦78 dBmeasured in 1M’s distance Maintenance Period保修周期整机1年或以上,主轴建议2年以上并在保内提供主轴3000小时保养服务。

    Over 1 year for the whole machine, and over 2 years for the spindle, and the spindle enjoys 3000 hours’ maintenance during the periodTechnology Support技术支持及培训提供设备操作、编程,硬件保养,维修培训服务;程序永久免费升级。(Offer service of operation, programming, hardware caring and maintenance training; free upgrade of application. )



    SC-900 Multi-Cutter PCB Separator For cutting: 0.2mm-5mm thickness of the panelized PCB aluminum, copper, FR4, glass

     

    SC-900 Multi-Cutter PCB Separator

    For cutting: 0.2mm-5mm thickness of the panelized PCB aluminum, copper, FR4, glass, etc., special plate

    SC-900 Separator machine features:

    1, the use of multiple sets of upper and lower knife while cutting

    2, the bottom of the device with adjustable foot castors, easy to move equipment, non-moving need to be stable and fixed; feet Cup adjustable height 50MM or more;

    3, equipped with SMEMA interface communication with other devices can be linked, with reserved network interface, the follow-up factory aspects of networking;

    4, the device uses power: AC230V gas source: 4-6KGF / cm2

    5, the necessary safety devices;

    6, the equipment needs to operate smoothly, the necessary test components;

    7, according to the normal production capacity needs to reach 1500PCS / H or more

    8, there are data monitoring statistics output: boot time monitoring, capacity monitoring, equipment failure information and automatic rejection system

    9, using multiple groups simultaneously cut down on the knife

    10, the distance between the knife can be accurately adjusted, sub-board thickness to be met: 0.6MM-3.5MM up and down the distance between the knife can be accurately adjusted, sub-board thickness to be met: 0.6MM-3.5MM

    11, the knife and the knife gap can be adjusted according to the PCB board V-CUT spacing, precision control in the 0.1MM

    12, the distance between two adjacent blades can be adjusted between 8MM-25MM, can quickly adjust the required width;

    13, circuit board material: aluminum, copper, FR4, glass fiber board;

    14, Conveyor line speed can be adjusted;

    15, the product pick and place institutions can be adjusted according to the width of the product;

    Specifications

    ASC-900

    Machine Size

    L2160*570*1050mm

    Maximum Length

    Unlimited

    Cutting Speed

    80, 120, 200, 400mm/s

    Cutting thickness

    0.2-5mm

    Voltage

    230V/50Hz110V/60Hz)

    Machine Weight

    158KG

    Power

    120W

    Cutting number

    9 multi-join

    Knife quantity

    40 pcs

    Spacer

    40 pcs

    Software Configuration

    English Version


    How to use SMT filter to ensure the quality of SMT products?

    SMT Filter

    SMT filter cotton is usually replaced in three months, otherwise it will be blocked, affecting the use effect.

    Filter has the following characteristics.

    1.Is a high performance and high efficiency filter cotton non-woven processing using organic hot-melt synthetic fiber and;

    2, increasing structure, using gradually encrypted multi-layer technology, that is, the fiber density in the direction of pure air will increase gradually, and the higher filtration efficiency can be blocked at different levels of density according to the size of dust, which will more effectively accommodate more dust.

    3, efficient filter cotton sticky treatment, filter material after full dipping, because the adhesive penetrated the media completely, so that the dust particles can not pass through, so that the overall filtered air flow evenly diffused, forming laminar flow state, to achieve the best spraying effect.

     

     

     

     

    Does anyone need SMT filter cotton? Factory price.

    Please feel free to contact us if necessary.

    info@smthelp.com

    ming@smthelp.net

     

    How SMT magazine installed? And how to use it

    How  SMT magazine installed? And how to use it?

    ESD SMT magazine 10ESD SMT magazine 13 ESD SMT magazine 12

    ESD SMT magazine 14ESD SMT magazine 15ESD SMT magazine 16ESD SMT magazine 17ESD SMT magazine 19ESD SMT magazine 22ESD SMT magazine 21ESD SMT magazine 20

    ESD SMT magazine
    ESD SMT magazine

    ESD SMT magazine 2ESD SMT magazine 3ESD SMT magazine 4ESD SMT magazine 5ESD SMT magazine 6ESD SMT magazine 7ESD SMT magazine 8ESD SMT magazine 18ESD SMT magazine 9ESD SMT magazine 14ESD SMT magazine 25ESD SMT magazine 24

    Learn more spare parts:

    1, Find us more: https://www.facebook.com/autoinsertion

    2, Know more our team: https://cn.linkedin.com/in/smtsupplier

    3, Welcome to our factory in Shenzhen China

    4, See more machine working video, please Youtube: Auto Insertion

    5, Google: Auto+insertion, to get more informations

    6,Looking forward to your email: info@smthelp.com