What is the best clinching for THT radial electronic components assembly

Cut and Clinch Footprints

The cut and clinch cuts the component leads after they are inserted

through the PC board and then clinches them against the underside

of the PC board, securing the component in place.

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What is the lowest cost Intelligent SMT reel storage racks solution?

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Simplifies receiving, storage and retrieval
Delivers full traceability
Automatically monitors stock levels

The SMT intelligent electronic material rack is a high floor area ratio shelf used to store the SMT patch devices.When loading, the materials are placed in the corresponding card position according to the plate, bind the LED indicator on the shelf through the corresponding relationship of the QR code of the material number / card position, and the ERP / MES system of the docking enterprise will automatically realize the operation of sending and receiving materials according to the light indication.
Delivery time is saved from two hours to 15 minutes, efficiency increase 8 times
Each shelf can store 1,400 plates of materials disorderly, and save the inventory area by 40%
The location of each item is quickly checked, and the inventory time can be reduced from 2 days to 2 hours
Material / warehouse / work order / station automatic binding, feeding and feeding process can prevent rigidity and error

One article to understand the important trend of circuit board cleaning entering a new era of water-based cleaning


Keyword guide: circuit board cleaning, circuit board cleaning, PCBA circuit board cleaning, PCBA circuit board cleaning, solvent cleaning agent, water-based cleaning agent, water-based cleaning technology

Before discussing the question of “why use water-based cleaners for PCBA circuit board cleaning”, let’s take a look at the advantages and disadvantages of solvent-based cleaners.

One article to understand the important trend of circuit board cleaning entering a new era of water-based cleaning

Organic solvent cleaning agents can be divided into flammable cleaning agents and non-flammable cleaning agents according to their safety performance. The former are mainly organic hydrocarbons, alcohols and esters, and the latter are mainly chlorinated hydrocarbons and fluorinated hydrocarbons. Its process characteristics are introduced as follows:

  1. H FC / H C FC: the main component is chlorofluorocarbons containing hydrogen, the advantages are good volatility, fast drying speed after PCBA cleaning, the disadvantages are relatively high price, weak cleaning ability, not environmentally friendly, and will produce atmospheric ozone layer. Destructive effect, future use will be limited.
  2. Chlorinated hydrocarbons: The main representative substances are dichloromethane, trichloroethane, etc., which have strong ability to clean grease pollutants, are non-flammable and explosive, and are safe to use. The disadvantages are high toxicity, poor compatibility with plastics and rubber, easy corrosion of circuit boards, and poor stability of such substances.
  3. Hydrocarbons: mainly hydrocarbons, such as gasoline, kerosene, etc. Hydrocarbons have strong cleaning ability to grease pollutants. Due to low surface tension, they have a good cleaning effect on PCBA cracks, do not corrode metals, have low toxicity and are easy to use. The main disadvantage is that due to flammable and explosive, there are potential safety hazards, strict precautions must be taken.
  4. Alcohols: such as methanol, ethanol and isopropanol, alcohols have strong dissolving ability to polar pollutants, good cleaning effect on rosin, but difficult to clean grease pollutants; not easy to corrode metals and plastics, etc., and dry quickly. The disadvantage is that it is volatile, easy to burn, and has potential safety hazards in use.

If we take advantage of the advantages and disadvantages of organic solvent cleaning and avoid the disadvantages, wouldn’t it be perfect? Is it feasible? The answer is yes! Water-based cleaners were born around solving this problem.

Water-based cleaning technology is made of water as the cleaning medium, and various additives such as surfactants, solvents, defoaming agents, and corrosion inhibitors are added, and various pollutants are removed through various mechanisms such as dissolution, adsorption, and infiltration.

The main features of the water cleaning process are non-flammable and explosive, non-toxic and environmentally friendly, safe in operation, strong in cleaning ability, low in loss during cleaning, and low in cost. Because of the large degree of freedom of active ingredients, the formula can be formulated according to the special requirements of PCBA, which solves many problems. The problems that cannot be solved by organic solvent cleaning agents have a wide cleaning range and strong applicability. The flexible components of water-based cleaning agents can greatly meet the needs of customers, especially when ultrasonic cleaning and spray cleaning are used, they are more advantageous than organic solvents. .

Of course, water-based cleaning agents also have shortcomings, such as high requirements for cleaning equipment, and the need to treat invalid cleaning agents, that is, waste water.

Combining the characteristics of solvent-based cleaning agents and water-based cleaning agents, it is not difficult to find that with the strengthening of safety and environmental protection awareness and the increase of special cleaning needs for PCBA, water-based cleaning agents stand out because of their flexible formulas and components, representing the future of PCBA cleaning. Technology development direction.

3D SMT machine model for better training and evaluation

We understand that SMT machine training and after sales service are a key to choose a new supplier.
Please click below links to see machine 3D models:
https://www.smthelp.net/html/SMT Production line.html https://www.smthelp.net/html/THT_Auto_Insertion_full_line.html
 


SMT AI Peripheral Equipments and Spare parts

ItemProduct NameURL 
1Bicycle https://www.smthelp.net/html/Bicycle.html
2FUJI_NXT_8mmfeeder https://www.smthelp.net/html/FUJI_NXT_8mmfeeder.html
3IC_tube_to_reeltapepackingmachine https://www.smthelp.net/html/IC_tube_to_reeltapepackingmachine.html
4PCBA_THT_fixture https://www.smthelp.net/html/PCBA_THT_fixture.html
5RS-1_Vibration_tube_FEEDER_BANK https://www.smthelp.net/html/RS-1_Vibration_tube_FEEDER_BANK.html
6SMT Label feeder.htmhttps://www.smthelp.net/html/SMT Label feeder.htm
7SMT reel tape feeder 72mm width https://www.smthelp.net/html/SMT reel tape feeder 72mm width.html
8SMT_axial_Radial_feeder_bank https://www.smthelp.net/html/SMT_axial_Radial_feeder_bank.html
9SMT_label_mounter https://www.smthelp.net/html/SMT_label_mounter.html
10SMT_Odd_Bowl_feeder https://www.smthelp.net/html/SMT_Odd_Bowl_feeder.html
11SMT_tray_feeder_B https://www.smthelp.net/html/SMT_tray_feeder_B.html
12SMThelp_PCBA-smt https://www.smthelp.net/html/SMThelp_PCBA-smt.html
13UIC_autoinsertion_Spareparts_list https://www.smthelp.net/html/UIC_autoinsertion_Spareparts_list.html
14wave_soldering_line https://www.smthelp.net/html/wave_soldering_line.html
15Wave soldering machine  https://www.smthelp.net/html/Wave soldering machine.html 
16Adapter JUKI Nozzle with Nozzle  https://www.smthelp.net/html/Adapter JUKI Nozzle with Nozzle.html 
17Auto Insertion Axial Radial Oddform Production line  https://www.smthelp.net/html/Auto Insertion Axial Radial Oddform Production line.html 
18Bowl Radial reel feeder w JUKI cart https://www.smthelp.net/html/Bowl Radial reel feeder w JUKI cart.html
19Conveyor 1M nolight  https://www.smthelp.net/html/Conveyor 1M nolight.html 
20Feeder cart-Bowl Axial Radial Tube https://www.smthelp.net/html/Feeder cart-Bowl Axial Radial Tube.html
21FUJI glue nozzle  https://www.smthelp.net/html/FUJI glue nozzle.html 
22FUJI nozzle WGW-CZ  https://www.smthelp.net/html/FUJI nozzle WGW-CZ.html 
23FUJI nozzle WJH-CZ https://www.smthelp.net/html/FUJI nozzle WJH-CZ.html
24fuji NXT 8mm feeder  https://www.smthelp.net/html/fuji NXT 8mm feeder.html 
25fuji NXT 8mm feeder  https://www.smthelp.net/html/fuji NXT 8mm feeder.html 
26FUJI Sfab Radial tape feeder  https://www.smthelp.net/html/FUJI Sfab Radial tape feeder.html 
27Gripper nozzle for E-cap https://www.smthelp.net/html/Gripper nozzle for E-cap.html
28Hign end conveyor 1M w PCBA https://www.smthelp.net/html/Hign end conveyor 1M w PCBA.html
29JUKI 2 layer bowl feeder w cart  https://www.smthelp.net/html/JUKI 2 layer bowl feeder w cart.html 
30JUKI Gripper_Nozzle 2583 C https://www.smthelp.net/html/JUKI Gripper_Nozzle 2583 C.html
31Juki Nozzle 500 Assembly https://www.smthelp.net/html/Juki Nozzle 500 Assembly.html
32Juki Nozzle 500 Head Assembly  https://www.smthelp.net/html/Juki Nozzle 500 Head Assembly.html 
33JUKI Radial tape feeder big span https://www.smthelp.net/html/JUKI Radial tape feeder big span.html
34JUKI Radial tape L lead feeder  https://www.smthelp.net/html/JUKI Radial tape L lead feeder .html
35Juki2050 Feeder Cart w Radial axial https://www.smthelp.net/html/Juki2050 Feeder Cart w Radial axial.html
36Mobile charger PCBA  https://www.smthelp.net/html/Mobile charger PCBA.html 
37Nozzle adepter  https://www.smthelp.net/html/Nozzle adepter.html 
38Nozzle base  https://www.smthelp.net/html/Nozzle base.html 
39Odd form insertion Feeders w loader-unloader  https://www.smthelp.net/html/Odd form insertion Feeders w loader-unloader.html 
40Panasonic Al Spare parts list 2  https://www.smthelp.net/html/Panasonic Al Spare parts list 2.html 
41Panasonic CM602 Bowl feeder  https://www.smthelp.net/html/Panasonic CM602 Bowl feeder.html 
42PCB Combo loader destacker+Magazine  https://www.smthelp.net/html/PCB Combo loader destacker+Magazine.html 
43PCB Magazine  https://www.smthelp.net/html/PCB Magazine.html 
44Power supplier  https://www.smthelp.net/html/Power supplier.html 
45Radial Cutter clinch head https://www.smthelp.net/html/Radial Cutter clinch head.html
46Radial Insertion Head Assy w Ecap  https://www.smthelp.net/html/Radial Insertion Head Assy w Ecap.html 
47RS-1 FEEDER BANK w Vibe tube feeder  https://www.smthelp.net/html/RS-1 FEEDER BANK w Vibe tube feeder.html 
48S3010A Radial Insertion machine inline https://www.smthelp.net/html/S3010A Radial Insertion machine inline.html
49S3010A Radial machine no cover  https://www.smthelp.net/html/S3010A Radial machine no cover.html 
50S7000 Odd Form Insertion machine https://www.smthelp.net/html/S7000 Odd Form Insertion machine.html
51S7000 Oddform insertion 3 bowl feeder  https://www.smthelp.net/html/S7000 Oddform insertion 3 bowl feeder.html 
52S700D Odd Form Insertion machine https://www.smthelp.net/html/S700D Odd Form Insertion machine.html
53S-7020T Terminal insertion  https://www.smthelp.net/html/S-7020T Terminal insertion.html 
54S-7040 Oddform insertion w 4 bowl feeder  https://www.smthelp.net/html/S-7040 Oddform insertion w 4 bowl feeder.html 
55S-7040T Oddform insertion w Tray feeder  https://www.smthelp.net/html/S-7040T Oddform insertion w Tray feeder.html 
56SBH250 NGOK dual nagazine PCB unloader w magazine https://www.smthelp.net/html/SBH250 NGOK dual nagazine PCB unloader w magazine.html
57SBU460 Bare PCB destacker loader +conveyor  https://www.smthelp.net/html/SBU460 Bare PCB destacker loader +conveyor.html 
58SLD250 PCB loader w magazine https://www.smthelp.net/html/SLD250 PCB loader w magazine.html
59SLD250 S4020A+S3010A SULD250 Al machine production line https://www.smthelp.net/html/SLD250 S4020A+S3010A SULD250 Al machine production line.html
60SLD250+ S3020A +SULD250 Radial Insertion machine inline https://www.smthelp.net/html/SLD250+ S3020A +SULD250 Radial Insertion machine inline.html
61SLD250+S3010A(s)+SULD250 Al machine production line  https://www.smthelp.net/html/SLD250+S3010A(s)+SULD250 Al machine production line.html 
62SLD250+S3010A+S7040T(tray feeder)+SULD250 Al machine production line https://www.smthelp.net/html/SLD250+S3010A+S7040T(tray feeder)+SULD250 Al machine production line.html
63SLD390 SMT PCB loader (L-R) https://www.smthelp.net/html/SLD390 SMT PCB loader (L-R).html
64SLD390L SMT PCB loader(L-R)  https://www.smthelp.net/html/SLD390L SMT PCB loader(L-R).html 
65SLD390L SMT PCB loader(L-R)w magazine  https://www.smthelp.net/html/SLD390L SMT PCB loader(L-R)w magazine.html 
66SLVC200 Vacuum PCB loader +conveyor  https://www.smthelp.net/html/SLVC200 Vacuum PCB loader +conveyor.html 
67SLVC200 Vacuum PCB loader  https://www.smthelp.net/html/SLVC200 Vacuum PCB loader.html 
68SMT 2 rail bowl feeder  https://www.smthelp.net/html/SMT 2 rail bowl feeder.html 
69SMT BHS line1  https://www.smthelp.net/html/SMT BHS line1.html 
70SMT CART FEEDER  https://www.smthelp.net/html/SMT CART FEEDER.html 
71SMT customized nozzle design n manufacturing https://www.smthelp.net/html/SMT customized nozzle design n manufacturing.html
72SMT Drone main control board  https://www.smthelp.net/html/SMT Drone main control board.html 
73SMT Gripper nozzle customized https://www.smthelp.net/html/SMT Gripper nozzle customized.html
74SMT Gripper nozzle JUKI  https://www.smthelp.net/html/SMT Gripper nozzle JUKI.html 
75SMT label feeder  https://www.smthelp.net/html/SMT label feeder.html 
76SMT nozzle list 1  https://www.smthelp.net/html/SMT nozzle list 1.html 
77SMT Nozzle MiniChuck_closing w component  https://www.smthelp.net/html/SMT Nozzle MiniChuck_closing w component.html 
78SMT PCB 90 turn conveyor  https://www.smthelp.net/html/SMT PCB 90 turn conveyor.html 
79SMT PCB conveyor 1M w lighting https://www.smthelp.net/html/SMT PCB conveyor 1M w lighting.html
80SMT PCB Flipper (turn over) + conveyor w PCBA  https://www.smthelp.net/html/SMT PCB Flipper (turn over) + conveyor w PCBA.html 
81SMT PCB Flipper (turn over) conveyor https://www.smthelp.net/html/SMT PCB Flipper (turn over) conveyor.html
82SMT PCB Shuttle conveyor https://www.smthelp.net/html/SMT PCB Shuttle conveyor.html
83SMT PnP mounter  https://www.smthelp.net/html/SMT PnP mounter.html 
84SMT Production line  https://www.smthelp.net/html/SMT Production line.html 
85SMT reflow oven https://www.smthelp.net/html/SMT reflow oven.html
86SMT Screen printer  https://www.smthelp.net/html/SMT Screen printer.html 
87SMT THT bare PCB board https://www.smthelp.net/html/SMT THT bare PCB board.html
88SMT THT DC Power PCBA  https://www.smthelp.net/html/SMT THT DC Power PCBA.html 
89SMT tray feeder -B  https://www.smthelp.net/html/SMT tray feeder -B.html 
90SMT Tray feeder https://www.smthelp.net/html/SMT Tray feeder.html
91SMT tube feeder  https://www.smthelp.net/html/SMT tube feeder.html 
92SMT Vacuum Nozzle 505 https://www.smthelp.net/html/SMT Vacuum Nozzle 505.html
93SMThelp Axial taped feeder https://www.smthelp.net/html/SMThelp Axial taped feeder.html
94SMThelp PCB BHS production line  https://www.smthelp.net/html/SMThelp PCB BHS production line.html 
95SMThelp PCB Magazine w PCBA  https://www.smthelp.net/html/SMThelp PCB Magazine w PCBA.html 
96SMThelp PCBA 2 in 1  https://www.smthelp.net/html/SMThelp PCBA 2 in 1.html 
97SMThelp SMT-THT pcba 8in1 https://www.smthelp.net/html/SMThelp SMT-THT pcba 8in1.html
98SMThelp THT pcb assembly 9in1 https://www.smthelp.net/html/SMThelp THT pcb assembly 9in1.html
99SMThelp THT pcba  https://www.smthelp.net/html/SMThelp THT pcba.html 
100SULD250 PCB Unloader (R-L)  https://www.smthelp.net/html/SULD250 PCB Unloader (R-L).html 
101SULD390 PCB Unloader (L-R) https://www.smthelp.net/html/SULD390 PCB Unloader (L-R).html
102SULD390 PCB Unloader (R-L) w Magazine  https://www.smthelp.net/html/SULD390 PCB Unloader (R-L) w Magazine.html 
103SULD390 PCB Unloader (R-L)  https://www.smthelp.net/html/SULD390 PCB Unloader (R-L).html 
104SULD390 PCB Unloader (R-L)  https://www.smthelp.net/html/SULD390 PCB Unloader (R-L).html 
105SULD460 L-type PCB unloader (L-R) https://www.smthelp.net/html/SULD460 L-type PCB unloader (L-R).html
106THT axial radial PCBA https://www.smthelp.net/html/THT axial radial PCBA.html
107THT Capacitor lead cut-forming https://www.smthelp.net/html/THT Capacitor lead cut-forming.html
108Tray feeder w feeder bank https://www.smthelp.net/html/Tray feeder w feeder bank.html
109Tray feeder https://www.smthelp.net/html/Tray feeder.html
110UIC BHS Assy https://www.smthelp.net/html/UIC BHS Assy.html
111UIC FJ head assy  https://www.smthelp.net/html/UIC FJ head assy.html 
112UIC Radial Carrier Clip  https://www.smthelp.net/html/UIC Radial Carrier Clip.html 
113UIC Radial Feeder and Carrier Clip (1)  https://www.smthelp.net/html/UIC Radial Feeder and Carrier Clip (1).html 
114UIC Radial lead component carrier clip w Ecap https://www.smthelp.net/html/UIC Radial lead component carrier clip w Ecap.html
115UIC Radial lead component carrier clip https://www.smthelp.net/html/UIC Radial lead component carrier clip.html
116UIC spare parts list 3  https://www.smthelp.net/html/UIC spare parts list 3.html 
117wave soldering line  https://www.smthelp.net/html/wave soldering line.html 
118Wave soldering output conveyor  https://www.smthelp.net/html/Wave soldering output conveyor.html 
119What is SMT Gripper nozzle https://www.smthelp.net/html/What is SMT Gripper nozzle.html
120What is SMT Gripper nozzle  https://www.smthelp.net/html/What is SMT Gripper nozzle.html 
121X_Y_workingtable  https://www.smthelp.net/html/X_Y_workingtable.html 
122Yamaha nozzle YMH-100ll-31 https://www.smthelp.net/html/Yamaha nozzle YMH-100ll-31.html
123Yamaha nozzle YMH-100ll-31  https://www.smthelp.net/html/Yamaha nozzle YMH-100ll-31.html 
124Yamaha nozzleYMH-112-52  https://www.smthelp.net/html/Yamaha nozzleYMH-112-52.html 
125Yamaha nozzleYMH-112-52  https://www.smthelp.net/html/Yamaha nozzleYMH-112-52.html 
126Ymaha nozzle YMH-112-52  https://www.smthelp.net/html/Ymaha nozzle YMH-112-52.html 
127Ymaha nozzle YMH-112-52 https://www.smthelp.net/html/Ymaha nozzle YMH-112-52.html
128Auto Tray n Tube stick feeder with Robot platformhttps://www.smthelp.net/html/Auto Tray n Tube stick feeder with Robot platform.html

THT production line:

ItemProduct NameURL 
1S3010A Radial Insertion Machine https://www.smthelp.net/html/S3010A Radial Insertion Machine.html
2S7000P Pin Eyelet Inserter w loader https://www.smthelp.net/html/S7000P Pin Eyelet Inserter w loader.html
3S4000H JW Axial Insertion machine w loader https://www.smthelp.net/html/S4000H JW Axial Insertion machine w loader.html
4THT   Auto   Insertion full             line https://www.smthelp.net/html/THT_Auto_Insertion_full_line.html
5wave soldering line https://www.smthelp.net/html/wave soldering line.html
6Xy workingtable https://www.smthelp.net/html/X_Y_workingtable.html
7PIN   Eyelet Odd  inserter https://www.smthelp.net/html/PIN_Eyelet_Odd_inserter.html
8S7000T Reel tape terminal inserter w PCB loading https://www.smthelp.net/html/S7000T Reel tape terminal inserter w PCB loading.html
9Manual Assembly line https://www.smthelp.net/html/Manual Assembly line.html
10Terminal PIN Eyelet  Inserter 2 headbowl PCB https://www.smthelp.net/html/Terminal_PIN_Eyelet_Inserter_2_head_bowl_PCB.html
11S-7020TTerminalinsertion https://www.smthelp.net/html/S-7020T_Terminal_insertion.html
12S7000T Reeltape             terminal             inserter             w             PCB loading https://www.smthelp.net/html/S7000T_Reel_tape_terminal_inserter_w_PCB loading.html
13S7040 Oddform Insertion machine x2 w F-B feeders PCB loading https://www.smthelp.net/html/S7040 Oddform Insertion machine x2 w F-B feeders PCB loading.html
14S7040 Oddform Insertion machine x2 w Front feeders https://www.smthelp.net/html/S7040 Oddform Insertion machine x2 w Front feeders.html
15S7040 OddFrom Insertion Machine w feeder PCB loading https://www.smthelp.net/html/S7040 OddFrom Insertion Machine w feeder PCB loading.html
16S7040 Oddform Insertion machine w Front feeders https://www.smthelp.net/html/S7040 Oddform Insertion machine w Front feeders.html
17Manual assemble line 2 https://www.smthelp.net/html/Manual assemble line 2.html
18S3010A Radial Insertion Machine w PCB loader inloader https://www.smthelp.net/html/S3010A Radial Insertion Machine w PCB loader inloader.html
19Wave Soldering machine and Manual assemble line 2 https://www.smthelp.net/html/Wave Soldering machine and Manual assemble line 2.html
20S7040 Oddform Insertion machine https://www.smthelp.net/html/S7040 Oddform Insertion machine.html
21SLD250 PCB Magazine Loader (250mm) w PCB https://www.smthelp.net/html/SLD250 PCB Magazine Loader (250mm) w PCB.html
22S3010A Radial Insertion machine inline https://www.smthelp.net/html/S3010A Radial Insertion machine inline.html
23SLD250 S3020ASULD250   Radial Insertion  machine inline https://www.smthelp.net/html/SLD250+%20S3020A%20+SULD250%20Radial%20Insertion%20machine%20inline.html

SMT production line:

ItemProduct NameURL 
1Mutil Line shuttle to 3 oven   https://www.smthelp.net/html/Mutil Line shuttle to 3 oven.html
2Reflow Oven 8 zones   https://www.smthelp.net/html/Reflow Oven 8 zones.html
3SMT loader Printer SPI NXT M3x4 (R-L)   https://www.smthelp.net/html/SMT loader Printer SPI NXT M3x4 (R-L).html
4SMT Line Loader DEK SPI NXT   https://www.smthelp.net/html/SMT Line Loader DEK SPI NXT.html
5SMTLineLoaderDEKSPINXT   https://www.smthelp.net/html/SMTLineLoaderDEKSPINXT.html
6SMT_mounter   https://www.smthelp.net/html/SMT_mounter.html
7PCBA Manual assembly with Wave Soldering machine line   https://www.smthelp.net/html/PCBA Manual assembly with Wave Soldering machine line.html
8SMT Line L-R loader printer SPI mounter   https://www.smthelp.net/html/SMT Line L-R loader printer SPI mounter.html
9DEK Printer   https://www.smthelp.net/html/DEK Printer.html
10AOI with NGOK Unloader   https://www.smthelp.net/html/AOI with NGOK Unloader.html
11NG Buffer 1M   https://www.smthelp.net/html/NG Buffer 1M.html
12SMTtrayfeederwpickuphead   https://www.smthelp.net/html/SMTtrayfeederwpickuphead.html
13Dual Magazine Unloader   https://www.smthelp.net/html/Dual Magazine Unloader.html
14DualMagazineUnloader   https://www.smthelp.net/html/DualMagazineUnloader.html
15SMT Mounter   https://www.smthelp.net/html/SMT Mounter.html
16SMT Mounter.sync-conflict-20220307-122016-RCA3U2I   https://www.smthelp.net/html/SMT Mounter.sync-conflict-20220307-122016-RCA3U2I.html
17PCB NG Buffer conveyor 0.8M length 460mm width   https://www.smthelp.net/html/PCB NG Buffer conveyor 0.8M length 460mm width.html
18S350DLC_1Mconveyorwithlightingcooling   https://www.smthelp.net/html/S350DLC_1Mconveyorwithlightingcooling.html
19PCB Buffer with cooling L-R 1M   https://www.smthelp.net/html/PCB Buffer with cooling L-R 1M.html
20PCB NGOK Unloader   https://www.smthelp.net/html/PCB NGOK Unloader.html
21Dual line Unloader   https://www.smthelp.net/html/Dual line Unloader.html
22PCB Magazine and Vacuum combo loader w PCB   https://www.smthelp.net/html/PCB Magazine and Vacuum combo loader w PCB.html
23SLD250 PCB Magazine Loader (250mm)   https://www.smthelp.net/html/SLD250 PCB Magazine Loader (250mm).html
24PCB Magazine and Vacuum combo loader   https://www.smthelp.net/html/PCB Magazine and Vacuum combo loader.html
25Dual line shuttle to Dual rail oven   https://www.smthelp.net/html/Dual line shuttle to Dual rail oven.html
26SMT production line std   https://www.smthelp.net/html/SMT production line std.html
27SMT product line 1   https://www.smthelp.net/html/SMT product line 1.html
28Dual rail Oven Buffer AOI Unloader   https://www.smthelp.net/html/Dual rail Oven Buffer AOI Unloader.html
29Mutil Line NXT shuttle to 1 oven.htmhttps://www.smthelp.net/html/Mutil Line NXT shuttle to 1 oven.htm
30SMT production line loader printer mounter   https://www.smthelp.net/html/SMT production line loader printer mounter.html
31SMT production line loader printer mounter R-L   https://www.smthelp.net/html/SMT production line loader printer mounter R-L.html
32SMT product line Printer Mounter Over w loader magazine   https://www.smthelp.net/html/SMT product line Printer Mounter Over w loader magazine.html
33SMTvacuumnozzl   https://www.smthelp.net/html/SMTvacuumnozzl.html
34Wave soldering machine   https://www.smthelp.net/html/Wave soldering machine.html
35LED-mounter_semiauto   https://www.smthelp.net/html/LED-mounter_semiauto.html
36UIC FJ 7 head assy   https://www.smthelp.net/html/UIC FJ 7 head assy.html
37SMT tube feeder   https://www.smthelp.net/html/SMT tube feeder.html
38Desktop SMT pick n place mounter   https://www.smthelp.net/html/Desktop SMT pick n place mounter.html
39DesktopSMTpicknplacemounter   https://www.smthelp.net/html/DesktopSMTpicknplacemounter.html
40SMTreeltapefeeder   https://www.smthelp.net/html/SMTreeltapefeeder.html
41SMT shuttle machine   https://www.smthelp.net/html/SMT shuttle machine.html
42Wave soldering input conveyor   https://www.smthelp.net/html/Wave soldering input conveyor.html
43SMT placement head 6 nozzles   https://www.smthelp.net/html/SMT placement head 6 nozzles.html
44SMT UIC IL 4 head base assy   https://www.smthelp.net/html/SMT UIC IL 4 head base assy.html
45Magazine S   https://www.smthelp.net/html/Magazine S.html
46SMT Label feeder   https://www.smthelp.net/html/SMT Label feeder.html
47Manual assemble line 2   https://www.smthelp.net/html/Manual assemble line 2.html
48SMTLabelfeeder   https://www.smthelp.net/html/SMTLabelfeeder.html
49PCB NG Buffer conveyor 0.8M length 460mm width.htmhttps://www.smthelp.net/html/PCB NG Buffer conveyor 0.8M length 460mm width.htm
50Radial Feeder   https://www.smthelp.net/html/Radial Feeder.html
51PCBflipperconveyor   https://www.smthelp.net/html/PCBflipperconveyor.html
52PCB flipper conveyor   https://www.smthelp.net/html/PCB flipper conveyor.html
53RadialFeeder   https://www.smthelp.net/html/RadialFeeder.html
54Wave soldering output conveyor   https://www.smthelp.net/html/Wave soldering output conveyor.html
55SMTAxialFeeder   https://www.smthelp.net/html/SMTAxialFeeder.html
56SMT reel tape feeder 72mm width   https://www.smthelp.net/html/SMT reel tape feeder 72mm width.html
57S350C Conveyor 1M   https://www.smthelp.net/html/S350C Conveyor 1M.html
58SMT_smalltubefeeder   https://www.smthelp.net/html/SMT_smalltubefeeder.html
59Desktop robot soldering machine   https://www.smthelp.net/html/Desktop robot soldering machine.html
60SMT GKG Printer   https://www.smthelp.net/html/SMT GKG Printer.html
61SMTGrippernozzle   https://www.smthelp.net/html/SMTGrippernozzle.html
62FUJI NXT M3 Mounter   https://www.smthelp.net/html/FUJI NXT M3 Mounter.html
63AOI machine   https://www.smthelp.net/html/AOI machine.html
64SMT PCB Loader Flipper (turn over) + conveyor w PCBA   https://www.smthelp.net/html/SMT PCB Loader Flipper (turn over) + conveyor w PCBA.html
65SMT PCB Flipper (turn over)conveyor w PCBA   https://www.smthelp.net/html/SMT PCB Flipper (turn over)conveyor w PCBA.html
66SMT PCB Flipper (turn over) conveyor   https://www.smthelp.net/html/SMT PCB Flipper (turn over) conveyor.html

3D PCBA model view SMT THT product

We design and manufacture SMT/Auto Insertion PCB assembly machine for smart SMT factory in Shenzhen China. We help companies looking to low cost equipment with intellegent, ROI-driven assembly equipment solutions. Please take a look below 3D PCBA model and talk to us today to learn how we can help you。 info@smthelp.net

 

SMT THT PCB boards

3D view SMT THT machine and spare parts model

 

 

THT Auto Insertion machine
1,Auto Insertion Axial Radial Oddform Production line.html
https://www.smthelp.net/html/Auto%20Insertion%20Axial%20Radial%20Oddform%20Production%20line.html

2,SLD250+S3010A+S7040T(tray feeder)+SULD250
AI machine production line.html

https://www.smthelp.net/html/SLD250+S3010A+S7040T(tray%20feeder)+SULD250%20AI%20machine%20production%20line.html

3,SLD250 S4020A+S3010A SULD250 AI machine
production line.html

https://www.smthelp.net/html/SLD250%20S4020A+S3010A%20SULD250%20AI%20machine%20production%20line.html

4,S7000 Oddform insertion 3 bowl feeder.html
https://www.smthelp.net/html/S7000%20Oddform%20insertion%203%20bowl%20feeder.html

5,S-7040T Oddform insertion w Tray
feeder.html

https://www.smthelp.net/html/S-7040T%20Oddform%20insertion%20w%20Tray%20feeder.html

6,S-7040 Oddform insertion w 4 bowl
feeder.html

https://www.smthelp.net/html/S-7040%20Oddform%20insertion%20w%204%20bowl%20feeder.html

7,Odd form insertion Feeders w
loader-unloader.html

https://www.smthelp.net/html/Odd%20form%20insertion%20Feeders%20w%20loader-unloader.html

Feeder

1,Bowl Radial reel feeder w JUKI cart.html
https://www.smthelp.net/html/Bowl%20Radial%20reel%20feeder%20w%20JUKI%20cart.html

2,JUKI Radial tape L lead feeder .html
https://www.smthelp.net/html/JUKI%20Radial%20tape%20L%20lead%20feeder%20.html

3,SMT tube feeder.html

https://www.smthelp.net/html/SMT%20tube%20feeder.html

4,SMT tray feeder -B.html
https://www.smthelp.net/html/SMT%20tray%20feeder%20-B.html

5,SMT label feeder.html
https://www.smthelp.net/html/SMT%20Tray%20feeder.html

6,SMT Tray feeder.html
https://www.smthelp.net/html/SMT%20Tray%20feeder.html

Nozzle

1,SMT nozzle list 1.html
https://www.smthelp.net/html/SMT%20nozzle%20list%201.html

2,Juki Nozzle 500 Assembly.html
https://www.smthelp.net/html/Juki%20Nozzle%20500%20Assembly.html

AI Spare Parts
1, Panasonic AI Spare parts
https://www.smthelp.net/html/Panasonic%20AI%20Spare%20parts%20list%202.html

2,UIC Radial Carrier Clip.html
https://www.smthelp.net/html/UIC%20Radial%20Carrier%20Clip.html

3,UIC Radial Feeder and Carrier Clip (1).html
https://www.smthelp.net/html/UIC%20Radial%20Feeder%20and%20Carrier%20Clip%20(1).html

4,UIC spare parts list 3.html
https://www.smthelp.net/html/UIC%20spare%20parts%20list%203.html

3D SMT machine drawing supporting Smart EMS factory

The unit loads your production line automatically by pushing PCB’s out of a magazine onto the conveyor of the down-stream machine

 

 

[embeddoc url=”https://www.smthelp.net/wp-content/uploads/2020/07/SMThelp-PCB-Conveyor-3D.pptx” download=”all” viewer=”microsoft”]

3D RS-1 Vibration Feeder

3D SMT PCB conveyor

3D SMT PCB Magazine

3D Southern Machinery logo

3D UIC Radial taped feeder housing

3D JUKI Gripper nozzle

3D showing SMT nozzle for EMS factory

How to layout EMS smart SMT production line for Industrial 4.0

Main content of lean factory design
The traditional way of plant layout begins with equipment and tooling, and finally considers the flow of processes. Unlike traditional factory layouts, lean factory design layout begins with the customer and then designs the process flow around the workforce.
Lean factory design should comprehensively apply the knowledge of lean production ideas, system engineering, enterprise management, etc., and use parallel technology, information technology and other means to determine the factory design plan that meets the requirements of lean production concept. The main design contents are as follows:

(1) Production line layout based on lean thinking
The design of the best production line must be independent of the current legacy workflow and should reduce or eliminate large amounts of moving time for products and materials. According to the assembly requirements, placing the part loading process on the assembly point where the material of the production line is consumed will reduce the movement and waiting time.

(2) Lean logistics system design
According to the lean production point of view, logistics is not a value-added link. Therefore, the goal of lean logistics system design is to minimize the logistics and strive to minimize the waste in the logistics process while meeting the production requirements. To break the limitations of the profession, try to set up and no intermediate inventory area, and completely follow the process flow layout. All ideas that minimize the amount of movement and optimize the flow of the product should be tested. Ultimately, a practical and appropriate approach should be taken to finalize the production line in order to maximize the benefits of the production process. .

(3) Lean selection and arrangement of equipment
It is necessary to fully consider the relationship between the various production links, and on the basis of realizing the capacity requirements, try to achieve a balanced production capacity and reflect the idea of ​​lean flow. At the same time, the choice of equipment is not based on the most advanced standards, but the small size, low investment, flexibility and other indicators are put in the first place, in order to meet the needs of flexible production in the future.

(4) Lean staffing
Traditional factories use the “scheduled system” staffing, but this method increases the cost of the enterprise and reduces the response speed of the enterprise under the multi-variety and small-batch production methods. Lean factory design, it is recommended to use the least staff to achieve the same production needs, through the training of employees, so that it has a variety of skills, so that with the change in production, flexible arrangements for operators.

(5) Lean selection of auxiliary equipment
Although the fixtures and tools required for production assistance are not resource equipment, they must be considered for lean production. It must be designed to accommodate the movement of the required materials, such as the passage of the automatic loading and unloading trucks and large material containers. It is necessary to design the station to be more compact, but at the same time, the operator should be considered to be as ergonomic as possible.

In addition, the design of the lean factory should also include the planning of the public facilities of the factory, the design of the information system, etc., and should be carried out according to the specific needs of the factory and the actual situation of the enterprise.
The goal of lean plant design is to minimize waste and overload in the work process while enhancing visual communication on site.

 

 

 

PCB-baked-machine-1

Deep analysis of PCB board baking method and storage method,help you become an SMT process expert

PCB-baked-machine-1

 

After the PCB is manufactured, it has a shelf life. If the shelf life is exceeded, the PCB needs to be baked. Otherwise, it is easy to cause the PCB to explode when the PCB is produced on the SMT.
Baking can eliminate the internal stress of the PCB, which is to stabilize the size of the PCB. The baked board has a relatively large improvement in warpage.
Advantages of baking: After baking, the moisture in the pad can be dried, the welding effect is enhanced, and the welding and repair rate are reduced.
Disadvantages of baking: The color of the PCB board may change, affecting the appearance.
The main purpose of PCB baking is to remove moisture and remove moisture from the PCB.

First, the specification of PCB management

1, PCB unpacking and storage

(1) PCB board seal can be directly used online within 2 months of unopened manufacturing date
(2) PCB board manufacturing date is within 2 months, the date of unpacking must be marked after unpacking
(3) PCB board manufacturing date is within 2 months, after opening, it must be used within 5 days.

2, PCB baking

(1) If the PCB is sealed and unsealed for more than 5 days within 2 months of the date of manufacture, please bake at 120 ± 5 °C for 1 hour.
(2) If the PCB is more than 2 months from the date of manufacture, please bake at 120 ± 5 °C for 1 hour before going online.
(3) If the PCB is more than 2 to 6 months from the date of manufacture, please bake at 120 ± 5 °C for 2 hours before going online.
(4) If the PCB is more than 6 months to 1 year before the date of manufacture, please bake at 120 ± 5 °C for 4 hours before going online.
(5) The baked PCB must be used within 5 days (input to IR REFLOW). After the bit is used, it needs to be baked for another hour before it can be used.
(6) If the PCB exceeds the manufacturing date of 1 year, please bake at 120 ± 5 °C for 4 hours before going online, and then send it to the PCB factory for re-spraying before it can be used.

 

PCB-baked-machine-1

3, PCB baking method

(1) Large PCB (16 PORT and above including 16 PORT), placed in a flat format, with a maximum of 30 sheets in a stack, and the oven is opened within 10 minutes after baking. The PCB is placed in a flat and natural cooling (requires pressure to prevent the bay fixture)
(2) Small and medium-sized PCB (8PORT below 8PORT) is placed flat, the maximum number of stacks is 40 pieces, the number of uprights is not limited, the oven is opened within 10 minutes after baking, and the PCB is placed flat and naturally cooled (requires pressure protection) Banwan fixtures)

PCB-baked-machine-1
PCB-baked-machine-1

Second, the preservation and baking of PCBs in different regions

The specific storage time and baking temperature of the PCB are not only related to the production capacity and manufacturing process of the PCB manufacturer, but also have a great relationship with the region.

The PCB made by the OSP process and the pure immersion gold process generally has a shelf life of 6 months after packaging, and is generally not recommended for the OSP process.

The storage and baking time of PCB has a great relationship with the area. The humidity in the south is generally heavier. Especially in Guangdong and Guangxi, there will be “returning to the south” weather every year in March and April. It is very wet at this time. The PCB must be used up within 24 hours of exposure to air, otherwise it will be easily oxidized. After normal opening, it is best to use up to 8 hours. For some PCBs that need to be baked, the baking time is longer. In the northern regions, the weather is generally dry, the PCB storage time will be longer, and the baking time can be shorter. The baking temperature is generally 120 ± 5 ° C baking, baking time is determined according to the specific circumstances.

If you need to know more about PCB drying and PCB-baked-machine machin, please contact us.

Email:ming@smthelp.net  Phone /skypy:+8618126316729

Southern Machinery (SMTHELP), which specializes in SMT machines and spare parts. SMTHELP has more than 20 years of experience in the electronics processing equipment industry. Customers all over the world, and win the trust and praise of customers. Long-term customers include BOSCH in Spain and India, DIXION in India, Panasonic in Mexico, Samsung and Cliptechin Brazil.

With the SMTHELP industry experience, philosophy and professional team, adhere to the “One-Stop Solution” belief to serve customers in the electronics processing industry, providing customers with cost-effective, high quality spare parts and equipment with stable performance from China, saving customers time And cost. truly one-stop solution services.