How to use Bowl vibration feeder for Bulk Electronic components for PCBA

For the last 20 years any odd-form components that did not come pre-packaged have been assembled BY HAND. Any PCB Assembly in today’s market can gain quick advantages by automating their assembly line. Huge costs are spent unnecessarily on labor and import fees.
If you are considering automation of odd-form components in your PCBA, consider these questions:
  1. Does your desired component come available in a package?
  2. Is your lead to hole ratio appropriate for automating?
  3. Is the quality and repeatability of the component suitable for automation?
  4. Does your component require lead preparation prior to insertion?
  5. Does your process require that the component is clinched?
Need help with these questions? Let us know and we will help design your Odd-Form Assembly tailored to your needs!

 

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PCB Board handling system in Smart factory

The Southern Machinery is a Shenzhen-based company, providing professional automatic insertion machines tailor-made for Electronic Manufacturing Factory. Our team works with recognized experts that have many years of working experience in the industry.

As an industry leader with over 20 years of experience in electronic manufacturing, we provide comprehensive guidance from the AI / PCB design (DFM), AIprocess (NPI) to equipment importing, installation, and auto insertion technology (THT) training, machine troubleshooting/ upgrading/ overhauling / relocating/ fittings. We also offer an affordable line-up of all brand spare parts.
By saving your time and money through getting your PCB Assembly automated, your long-term return on invest (ROI) will also increase http://your-pharmacies.com with producing PCBs in-house. Working with a proven industry leader allows you to focus on your core business with PCB assembly handled by the proven specialists at Southern Machinery.
We are committed to conducting any level of EMS design work and providing electronic design services. These value-added design services can verify the accuracy and precision of electronic designs, leading to significant improvements for production output and resulting in superior products with higher quality that your target market will love.

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PCB conveyor: every SMT production line to use such a machine

PCB conveyor: every SMT production line to use such a machine

Can be used to connect SMT production lines, but also can be used as PCB buffer, inspection, testing or manual insertion of electronic components.

PCB  conveyor  with  lighting

Characteristics of the equipment

  1. Modular design can be selected and disassembled according to customer requirements
  2. Strong steel structure design enhances the stability of the equipment.

  3. Smooth and parallel ball screw adjusting mode

  4. Variable speed control function

  5. Circuit board detection mode

  6. Use special transmission track aluminum slot design to prevent card board

  7. Bottom weight design, not easy to shift

  8. The machine length can be customized according to customer’s requirements

  9. Compatible SMEMA interface

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2
PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

PCB Conveyor with lighting 2

How do LED lenses work? | How to assembly LENS to LED lighting?

 

A lighting assembly includes a number of LEDs and an optical element proximate each one of the LEDs. The optical elements are configured to direct light from that LED toward an area, such that the light intensity from each optical element is substantially uniform across all of the area. Each optical element includes a first element, a second element, and a third element that extends beyond the first and the second elements.

 

LED Lens Bulk Vibration Feeder
by smthelp
on Sketchfab

How SMT solder paste is mixed. Is there any quick way?

How SMT solder paste is mixed. Is there any quick way?

The solder paste should be fully stirred before using
Purpose: To make the flux and tin powder evenly distributed, give full play to various characteristics;
Mixing method: manual mixing or machine mixing can be; mixing time: manual: about 4 minutes machine: 1 ~ 3 minutes
1) Manual Mixing: Remove the solder paste from the freezer and open the cover until it returns to room temperature (about three to four hours at 25 ° C). Stir the solder paste with a stirring knife. If the cover is broken, tin The cream will become tin pieces by absorbing moisture.
2) with automatic mixer:. If the solder paste is removed from the freezer, there is only a brief warm-up period and you will need to use an automatic mixer to use automatic mixing without affecting the solder paste characteristics. After a period of agitation, the solder paste will. Gradual warm-up If the mixing time is too long, it may cause the solder paste to be higher than the operating room temperature, causing the solder paste to be poured over the board in one piece, and flow (bleeding) during printing, so be careful. Due to different machines, room temperature and other conditions change, will result in different mixing time, so before proceeding, please prepare enough test.
Stirring effect of the judge: Scraping part of the solder paste with a scraper blade tilt, if the solder paste can slide down smoothly, that is, the right to meet the requirements of the appropriate mixing time due to the mixing method, the device and the ambient temperature and other factors vary, should Do more experiments in advance to determine.

We have a fully automatic tin paste mixer which can solve these problems:

Solder Paste Mixer

automatic solder paste mixer for SMT production , this solder paste mixer , mix the solder paste when SMT production before solder paste printer .

Solder Paste Mixer-1

 the machine features Features:    

 1. 0 speed can reach 1000 rpm     

1.1 Solder Paste not need to first thaw stirring;     

1.2 do not have to open the container;    

 1.3 single-phase power supply 110v-220v:    

 1.4 No problem with water vapor:    

 1.5 does not destroy the shape of solder paste powder:  

  1.6 fixture for all kinds of 500g package Paste cans;    

 1.7 mixing time can be set free;  

  1.8 with manual speed control

 

Solder Paste Mixer

Solder Paste Mixer

Solder Paste Mixer

UIC spare parts 25584001 Electronic manufacturing.PCB.PCB Assembly THT-Through Hole Technology:AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter IM, Insertion Mount,MI,Manual Insertion, DIP, Wave soldering . SMT - Souface Mount Technology:BHS: PCB board handling system, Loader, Unloader, Conveyor,Shuttle.Printer: Solder paste screen printerSPI: Solder Paste Inspection.Mounter: Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter.AOI.Reflow Oven.LED:LED lighting, LED Lamp, LED Display, LED tube.Power Supply: UPS, Power Converter, Power Adepter, Mobile Charger,CAR Electronic: Car Audio, GPS.Home appliance: Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box, AI:Panasert, Panasonic, Universal, UIC, Dynapert, TDK, Sciencgo, Hanasert, Universal, UIC SMT:FUJI.Siemens,Panasonic,Universal,Assemblon,JUki, Yamaha,Samsung,

UIC 25584001 JW Feed Wheel

 

UIC spare parts 25584001 Electronic manufacturing.PCB.PCB Assembly THT-Through Hole Technology:AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter IM, Insertion Mount,MI,Manual Insertion, DIP, Wave soldering . SMT - Souface Mount Technology:BHS: PCB board handling system, Loader, Unloader, Conveyor,Shuttle.Printer: Solder paste screen printerSPI: Solder Paste Inspection.Mounter: Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter.AOI.Reflow Oven.LED:LED lighting, LED Lamp, LED Display, LED tube.Power Supply: UPS, Power Converter, Power Adepter, Mobile Charger,CAR Electronic: Car Audio, GPS.Home appliance: Induction Cooker, AC, Electric Cooker, Fan, TV, Settle Box, AI:Panasert, Panasonic, Universal, UIC, Dynapert, TDK, Sciencgo, Hanasert, Universal, UIC SMT:FUJI.Siemens,Panasonic,Universal,Assemblon,JUki, Yamaha,Samsung,
UIC 25584001 JW Feed Wheel
40075420 O-RING
47104702 MOTOR:BRUSHLESS:DC:ENCDR
47405502 SWITCH BRACKET
47636701 COUPLING
49752203 LEAD SCREW, HEAD
47898701 FORMER, R INSIDE
47898801 FORMER,L INSIDE
80031922 MSDP 1.5MM X 8MM
52924402 PUSHER, PRECISION
48241402 SPRING, COMPRESSION
53069001 MSHCS M2 X 10MM
52924701 BEARING, HOLDER SPRING
52946001 BEARING, SQUARE HOLDER
52924501 HOLDER,PRECISION INS PAD
 BLKM06303 RET RING 5100-12
 47631004 CAM,30/135 CENTERING
 46442715 BELT,TIMING
23502002 PAD
40075420 O-RING
40520201  GO-RINGS
47405502   SWITCH BRACKET
47307703 CONTINUITY CABLE ASSY
30953801   PIN
30997611   PUSHER
42502304   HOLDER #44Ñ PUSHER TIP
42502403    ACTUATOR ARM
48241402    SPRING COMPRESSION
41631401     SPRING COMPRESSION
52344901     GUIDE JAW
45729304     RED
47356403      BLACK
47356404      BLUE
47356405       BEIGE
40833022      FUSE
BLKE01244    FUSE
BLKE01241     FUSE
BLKE01251    FUSE
BLKE01234    FUSE

 

17459000
17459000

3D Viewing SMT spare parts in THT PCB Machine

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We  Provide different spare parts and wearing parts of different brands and models.(UIC,TDK,Panasonic,Samsung,Fuji,Juki,SIMMENS……) Only need to tell us your parts‘ machine model and P/N. Fuji TDK Juki Samsung YAMAHA  UIC Panasonic

www.smthelp.com

Why Choice Us?

  • We owning 10 years experience in providing SMT/EMS services.
  • Familiar design and engineering capability both on Hardware and software.
  • Successful design experience in SMT line.
  • Lean manufacturing.
  • High mixed, high value, low volume business expertise service.
  • Flexible operation, fast response and total satisfaction.
  • Good after-sales and extra value creation services including logistics support, valet procurement, supplier audit service and in factory office offering.

3D viewing SMT nozzle in THT PCB machine

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We  Provide different spare parts and wearing parts of different brands and models.(UIC,TDK,Panasonic,Samsung,Fuji,Juki,SIMMENS……) Only need to tell us your partsmachine model and P/N. Fuji TDK Juki Samsung YAMAHA  UIC Panasonic

www.smthelp.com

Why Choice Us?

  • We owning 10 years experience in providing SMT/EMS services.
  • Familiar design and engineering capability both on Hardware and software.
  • Successful design experience in SMT line.
  • Lean manufacturing.
  • High mixed, high value, low volume business expertise service.
  • Flexible operation, fast response and total satisfaction.
  • Good after-sales and extra value creation services including logistics support, valet procurement, supplier audit service and in factory office offering.

PCB Loader/Unloader The latest introduction to 2017

PCB  loader/unloader

The latest introduction of PCB loader/unloader 2017

Characteristics of the equipment.

PCB Automatic UNloader PCB conveyor

1.Special aluminum alloy mechanism to better understand the operation status of magazines.

  1. Stable casting platform structure design, improve the stability of equipment 0.3. Panasonic PLC control, multi-function circuit and program design, performance stability, ensure the smooth and smooth production line.
  2. Humanized programming, 4 kinds of PITCH selection, can set the step distance of receiving/transmitting PCB.

  3. Standard SMEMA communication interface, which can communicate with other automation equipment.

  4. The material box shall be transported by the engineering plate.

  5. Adjustable push plate speed control.

  6. Three-point positioning type upper and lower pneumatic clamping, ensure the location of the material box is accurate.

  7. Push plate protection system to ensure that PCB board is not crushed, reducing process loss. This equipment adopts SMT circuit board production line operation

PCB size: (mm):   50 x50~330 x445
Working height (mm): 900 + 20 (STD)
groove Change time:   bout 6 seconds
The machine size :1650(L)845(W)1250(H)
Step selection:  10.20.30.40 mm
Power supply:  AC 110/220v plus or minus 10V, 50/60hz knife bank
Dimensions (L * W * H, MM) : 355 (L) * 320 (W) * 565 (H)
Air pressure and gas flow : 4-6bar / 10 litres/min
Weight (KG):140 kg

自动装载机 PCB loader
loader

 

This equipment is used SMT circuit board production line operating upper and lower plates

PCB SIZE:(mm):50×50~330×250
Working height (mm):900±20(std)
Tank replacement time: about 6 seconds
Machine dimensions:1920(L)845(W)1250(H)

Step Select: 10.20.30.40 mm
Power Supply: AC 110/220V±10V, 50/60HZ
Magazine size (LWH,MM):355(L)320(W)565(H)
Barometric pressure and gas flow rate: 4-6bar/up to 10 l / min
Weight (KG):260KG

PCB Automatic UNloader
PCB Automatic UNloader

PCB

SMT loader

SMT loader
This equipment is used SMT circuit board production line operating upper and lower plates
AI smt线
AI smt line           

If you want to get more product introductions, please contact us:
www.smthelp.net
ming@smthelp.net
jasonwu@smthelp.net