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One Video let you know how Radial Insertion works for Electronic through-hole components assembly

  • Radial Insertion – A radial inserter takes radial leaded through-hole components from reels and creates a sequence of components in order of insertion. Then the machine auto inserts the components into the PCB. The machine can be programmed to bend and cut leads per customer/component specifications.

 

One Video show you how wave soldering machine work for electronic manufacturing PCBA

 

Southern machinery design and manufacturing wave solder machine, easy operation &maintenance, accurate temperature profile, flux saving,good soldering quality

  • Whole machine design is safe and reasonable, sensitive fault alarm system ensures the stability and safety

 

  • Time controller function, users can preset the on-off time , the heating up time of solder machine is 70 minutes.

 

  • Full-automatic transport power system, stepless frequency speed adjustment, self-synchronous board entry

 

  • lTailor- made titanium alloy transport chain—1. Reinforced

—– 2. Non-tin-bonding          to guarantee the quality of welding

 

  • lAutomatic chain washing function to keep the cleanness of the chain

 

  • Preheating system adopts 3 sections strong hot air control system— 1.Quick in warming 2. Even temperature, ≤ ±2℃

 

  • lFlux spray system adopts the scanning spraying mode

 

  • lNissan Spray and rodess cylinder , PLC control, accurate and reliable

 

  • The solder machine adopts imported high temperature motor with steeless  frequency conversion control and independent control, stable welding performance.

 

  • lThe solder machine adopts lead free environmental friendly design, which is convenient and safe in going up/ down/ in/ out, easy to clean

 

  • lThe heating of the solder machine adopts hispeed PID external heated 2 phases independent control, which is quickly heating and solve the shortage of soldering.

 

Grandseed GSD-WD350T wave soldering machineGrandseed GSD-WD350T wave soldering machineGrandseed GSD-WD350T wave soldering machine

Grandseed GSD-WD350T wave soldering machine

 

 

 

 


One Video show you China Made LED chips SMT pick and place machine

2015 new designed LED light board pick and place assemble machine   :

Mounting head: Double arm, 36 pieces sucking mouth, 18 pieces sucking mouth per arm

Min mounting distance: 13.5mm

Driving motor of mounting head(Y axis): Principle motor(magnetic), 15% faster than servo screw motor

Mounting range: 0805,1206,2121,2835,3014,3528,5050,5630,5730,RGB and other LED belt light

Theory mounting speed: 70K CPH*2=140K CPH

Working mounting speed: 60K CPH*2=120K CPH

PCB sizes:1200MM(L)-300MM(W)

Feeder amount: 18 feeder(8mm)*2=36 feeders,electronic feeder

Vibrating disc, for bulk material: Can be customized, vibrating disc can be changed with FEEDER, and the

working speed is the same

Dimension(L*W*H): 2650*1650*1350mm

Total weight: 2000kg

Application: 0.3-1.2 meter LED daylight tube and soft light belt include RGB strip light, LED panel light etc

 

Model Pick and place speed Overall sizes( L*W*H) Weight
S-K100 Belt LED SMD 120K CPH 2650*1650*1350mm 2000kg
S-K200 Belt LED SMD 180K CPH 2650*1750*1400mm 2500kg
S-K100VP Bulk LED SMD 80K CPH 2650*1650*1350mm 2000kg
Detailed Images

Fully automatic electric feeder, can set the feeding design according to your mounting needs through the computer:

The highest capacity LED light board pick and place assemble machine

 

Double module mounting head, each module has 16 pieces sucking head:

The highest capacity LED light board pick and place assemble machine

 

South Korea magnetic motor, guarantee high mounting speed, easy to maintain:

The highest capacity LED light board pick and place assemble machine

 

Top performance industry computer, can be folded into the machine, easy to set placing design:

The highest capacity LED light board pick and place assemble machine

 

Skoda alarm, let you know the pick and place machines working condition clearly:

The highest capacity LED light board pick and place assemble machine

 

 

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One Video tell you how SMT solder paste Semi-Auto Screen Printer work

A Solder Paste Screen Printer for SMT is needed to screen solder paste onto the printed circuit board (PCB) before placement of surface mount components.

Solder Paste Screen Printer for SMT have been widely used in electronics by the PCB industry for screen solder mask. This equipment / machine has also been extensively used in the hybrid industry for screening solder paste. However, different equipment is used for the screening of solder mask and solder paste. The cost of screen printers can vary widely, depending on their degree of automation and the size of boards they can handle.

Solder Paste Printing Systems are available in three configurations: manual, semi-automatic and fully automatic. The machine can be table mounted, stand-alone, or in-line. Many semi-automatic printers offer manual vision alignment capability, while fully automatic printers offer automatic vision alignment.

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One Video show you how to auto insertion Odd form Component for Electronic manufacturing

PCBA Auto Insertion  – Axial, DIP, Radial, Pin, Odd-Form

We design and manufacture Odd Form component auto insertion machine,SMT equipment, and providing spare parts service. Worldwide Installation and on site support and training.

The primary sources for (new) automated through hole component insertion or through hole component assembly equipment today, are: Contact Systems, Fuji, Panasonic, TDK and Universal Instruments. All (5) OEMs have contributed to the advancements in equipment and technology that we use today to assemble printed circuit boards, and all provide spare parts and varying levels of technical support.

 

Contact System’s semi-automatic component insertion systems are capable of processing a wide range of components, including: axial, radial, dip, sip and even many odd-form devices. Although Contact’s machine are most commonly used to augment fully automatic assembly processes, it is not unusual to see the Contact Systems CS 400D and CS 400E component locators being used as the primary means of assembling printed circuit boards at many low to moderate volume manufacturing facilities. All CS 400 systems are ergonomically designed to minimize operator fatigue and maximize productivity by combining a convenient operator to machine interface with several types of parts delivery systems, including their: CS 210 Rotary Bin, CS 400LPD – Large Parts Dispenser, CS 241 Lighted DIP Dispenser and the CS 740 JIT Component Delivery Systems which are available in single ( CS 740BS ) and double picker ( CS 740BD ) configurations.

Contact System’s Ultra Clinch offers the unique feature of allowing the user to program lead lengths and clinch angles for each and every component being assembled.

Component insertion rates of 600 pph to 1,500 pph are typical.

Universal Instruments Corporation manufactures a complete line of through hole insertion equipment. Also known as Insertion Mounted Component ( IMC ) and pin in hole assembly equipment, UIC offers automatic component insertion platforms for: Axial, DIP, Pin, Radial, SIP, LED, Transistor and Odd-form devices.

Universal’s IMC line of axial component processing equipment includes:

Axial component sequencers that are available in the following models: 2596R, 2596A, 2596B, 2596C and 2596D. The expandable axial sequencers can be configured with: 20 to 220 stations using (20) station add-on modules, expanded range verifiers (ERV), refire, pass-thru or single board transfer – SBT . The typical yield rate of a Universal sequencer ranges from 12,000 pph to 25,000 pph.

To compliment the 2596 sequencer, Universal offers the following axial component insertion systems: 6285, 6287, 6287A, 6287B, Generation 8, VCD single head 8 and model 6295 dual head VCD. Other VCD based inserters include the Jumper wire single head 8 and Jumper wire dual head 8. The cycle rates of these machines range from 8,500 pph to 40,000 pph depending on their configuration and vintage. Aside from cycle rates their operating parameters are similar.

As an alternative to stand alone equipment, Universal also offers a combined sequencer/inserter for axial leaded devices. Referred to as: 6241, 6241A, 6241B, 6241C, 6241D, 6248/48F, VCD Sequencer 8 Inserter, these axial lead sequencer / inserters can be configured with the same features as stand alone equipment.

Universal’s DIP Inserter product line include: Uni-module, Multi-module and SIP platforms. Available options include: 4 Pin DIP LED Tooling, DIP/Socket tooling, Autostick, and Single Board Transfer. The single head Uni-mod or model 6796 will typically yield 2,500 pph to 3,200 pph. The dual head Multi-mod or model 6772 typically yields 3,400 pph to 4,200 pph.

Universal’s Radial Sequencer/Inserter product line inserts radially taped and reeled components with body diameters up to 13mm and lead spans of 2.5/5mm at speeds ranging from 6,500 pph to 11,000 pph. Often referred to as Rad 1, Rad 2, Rad 3, Rad 5 and Rad 8 machines, these platforms can be configured with: 20 to 80 stations, single board transfer – SBT and expanded range verifiers – ERV. Model numbers associated with the Radial products include: 6346, 6348, 6358, 6360 and 6380.

Fuji, Panasonic Factory Automation and TDK offer competitive products, including: Fuji’s Flexible Board Assembler – FBA, Panasonic’s RH & AV and TDK’s RH.

 

 

 

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S-ws250 Wave soldering machine for electronic manufacturing PCBA

Lead-free or Tin-lead Through-hole Soldering

adjustable dual waves permit lead-free or tin/lead processing of through-hole and SMD boards to a maximum width of 250 mm

As PCBs are loaded onto the adjustable titanium finger conveyor, they are automatically prepped by an adjustable internal spray fluxing system which houses a precision spray nozzle assembly mounted to a reciprocating Y-axis drive mechanism to ensure even and accurate application of flux.

Run as Dual or Single Wave

Solder processing temperature is settable to a lead-free compatible 300°C. The system includes an economical low-volume 200 kg (550 lbs. Approximate weight for lead free solder) capacity solder pot with an easy-handling roll-out feature. A built-in alarm signals when solder level is at the refill point.

Forced Hot Air Convection Pre-Heat

The preheat stage takes place in a 600 mm (23.6″) glass-covered chamber where boards are heat-bathed by energy-saving forced hot air convection, as opposed to power-consuming, uneven IR heat.

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Automatic spray fluxer produces uniform fine spray coverage of underside of each incoming board. Integrated cooling zone provides rapid cooling for processed boards prior to exiting the conveyor.
Energy-conserving 600 mm (23.6”) forced hot air convection preheater safely preps boards for higher temperatures of lead-free or tin-lead soldering while ensuring that fluxes are properly activated. Process area—where dual waves are generated by titanium alloy wave nozzles.
Preheat area remains enclosed under glass during processing, preventing escape of hot air. With front panel removed, dual solder pumps (top) and solder pot below are exposed. Electrical panel is accessed by removing cabinet door on right side.
Cooling fans apply focused below-board heat to quickly lower temperatures of processed boards. Titanium-alloy wave nozzle and components resist corrosion. Finger conveyors are automatically cleaned prior to loading of each board.
Titanium finger conveyor is hand-crank adjustable to boards of up to 350 mm width. Titanium finger conveyor is hand-crank adjustable to boards up to 350 mm width. Fingers are self cleaning.
Built-in flux fume exhaust hood and filter. Flux vapors are extracted through a built-in fume hood and filter, and out of the system through an exhaust flange on the top of the unit. The filter is easily removable for cleaning. A tote case containing all hand tools necessary for maintenance, repair or disassembly
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Universal Auto Insertion machine spare parts – SCREW

 

 

 

Nuts
42519400 Hex Nut *
42519500 Hex Jam Nut *
42519600 Hex Nut – Machine Screw HEXNUT-MS
42519700 Hex Nut – Small Pattern HEXNUT-SP
42519800 Hex Nut – Metric *
42519900 Hex Nut – Nylon HN-N
42555700 Hex Nut – Left Hand Thread HN-LHT
42520000 Square Nut – Standard SQNUT-STD
42520100 Square Machine Screw Nut SQMSNUT
Socket Button Head Screws
42520200 Socket Button Head Screw SBHS
42520300 Socket Button Head Screw SBHS-NP
W/Nylon Patch
42520400 Metric Socket Button Head MSBHS
Screw
Hex Head Screw
42520500 Hex Head Cap Screw HHCS
42520600 Hex Head Machine Screw HHMS
42521200 Metric Hex Head Machine MHHMS
Screw
42522100 Lag Screw LAG SCR
42555300 Hex Head Cap Screw – Full HHCS-FTHD-SMHD
Thread – SMHD
Socket Head Cap Screws
42520700 Socket Head Cap Screw SHCS
42520800 Socket Head Cap Screw SHCS-NP
W/Nylon Patch
42520900 Socket Head Cap Screw SHCS-SS
Stainless Steel
42521000 Socket Head Cap Screw SHCS-LH
Low Head
42521100 Metric Socket Head Cap MSHCS
Screw
42521300 Socket Head Cap Screw SHCS-N
Nylon
42554900 Metric Socket Low Head Cap MSLHCS
Screw
Flat Head Screws
42521400 Flat Head Machine Screw FHMS
42521500 Flat Head Wood Screw FHWS
42521600 Socket Flat Head Screw SFHS
42521700 Socket Flat Head Screw SFHS-NP
W/Nylon Patch
42521800 Metric Socket Counter Sink MSCS
Screw
42521900 Flat Head Self Tap Screw FHSTS-TA
Type – A
42522000 Slotted Flat Head Screw *
Nylon
42555400 Flat Head Thread Cutting FHTCS
Screw
42555600 Flat Head Machine Screw 100 FHMS-100 DEGREE
Counter Sunk
Pan Head Machine Screw
42522200 Pan Head Machine Screw PHMS
42522300 Pan Head Self Tapping Screw PHSTS-TA
Type-A
42522400 Pan Head Self Tapping Screw PHSTS-TF
Type-F
42522500 Metric Pan Head Machine Screw MPHMS
42522600 Pan Head Screw – Nylon PHS-N
42555000 Pan Head Self Tapping Screw PHSTS-T25
– Type 25
42555500 Pan Head Thread Cutting Screw PHTHCS
Round Head Screws
42522700 Round Head Drive Screw RHDS-TU
– Type U
42522800 Round Head Machine Screw RHMS
42522900 Round Head Wood Screw RHWS
42566000 Round Head Square Neck Bolt RHSNB
Set Screws
42523000 Socket Set Screw Cone Point SSSCNP
42523100 Socket Set Screw Cup Point SSSCPP
42523200 Socket Set Screw Cup Point SSSCPP-NP
W/Nylon Patch
42523300 Socket Set Screw Flat Point SSSFP
42523400 Socket Set Screw Half Dog Point SSSHDP
42523500 Socket Set Screw Knurl Cup Point SSSKCPP
42523600 Socket Set Screw Oval Point SSSOP
42523700 Socket Set Screw Cup Point SSSCPP-SS
Stainless Steel
42523800 Metric Socket Set Screw Cup Point MSSSCP
Shoulder Screws
42523900 Socket Head Shoulder Screw SHSS
42524000 Metric Socket Shoulder Screw MSSS
10463000 Shoulder Screws *
Washers
42524100 Flat Washer FW
42524200 External Tooth Lock Washer ETLW
42524300 Internal Tooth Lock Washer ITLW
42524400 Split Lock Washer SLW
42524500 Metric External Tooth Lock Washer MITL
42524600 Metric Flat Washer MFW
42524700 Flat Head External Tooth Lock FHETL
Washer
42524800 Split Lock Washer, Black SLW-BLACK
42524900 Flat Washer, Black FW-BLACK
42555100 Machine Screw Flat Washer MS-FW
Pins
42525000 Standard Dowel Pin SDP
42525100 Oversize Dowel Pin ODP
42525200 Pull Dowel PD
42525300 Dowel Pin – Pic DP-PIC
42525400 Spring Pin SPRG PIN
42525500 Taper Pin *
42525600 Metric Standard Dowel Pin MSDP
42525700 Metric Spring Pin MSP
42555200 Spirol Pin – Pic SP-PIC
Inserts
42525800 Heli-coil Insert *
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80011303 SCREW, SHOULDER SHSS 1.2×3.4
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80000104 SHCS 4-40 X 1.2
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80000102 SHCS 4-40 X 1.4

 

What is IA — for Auto Insertion machine

“Intrinsic
availability” is the percentage of time that a machine would operate
based on downtime attributed to relevant interrupts and active repair or
recovery only.                    

IA = Productive time /  (Productive time + Repair time)  *100%

Field studies
indicate that Intrinsic Availability typically ranges from 95% to 99%. A
95% Intrinsic Availability means that 95% of the time the machine runs
without requiring operator intervention, beyond normal tasks such as
loading components. Five percent of the time requires operator
attention. 95% Intrinsic Availability translates into 24 minutes of
unexpected down time during an 8-hour full production shift. “Full
production” excludes scheduled maintenance, operators breaks, set-ups.
Intrinsic Availability does not affect board quality, but it does impact
throughput and utilization.


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SMT line solution PCB Board Flow Conveyor Checklist

Customer  ____________________________________        Date  _____________________________

Old Serial Tag #  _______________________________        Equip #  __________________________

Prod Code  _____________ Description  __________________________________________

Qty  _______   RMD Identifier #  _______   Ord #  _____________   Prod Order #  _______________

Builder Name/Initial  ________________________________________           Clock #  __________

QA Technician Name/Initial  __________________________________           Clock #  __________

Shipping Clerk Name/Initial  __________________________________           Clock #  __________

1. Turn For Final Inspection Builder/QA Tech

A. Leveling legs are correct type (standard pass thru ______________

height or special).

B. Conveyor speed verified mode functions and board ______________

sensors set and operational.

C. Parallelism of rails set. ______________

D. Input voltage correct to order requirement. ______________

E. Conveyor length correct to order requirement. ______________

F. Board flow direction is to order requirement. ______________

2. Visual Inspection Builder/QA Tech

A. Check for dents, scratches and poor painting. ______________

B. Check for loose hardware.  ______________

C. Interfacing hardware including. ______________

D. Covers installed. ______________

E. Cables installed or packed in carton. ______________

3. Pre-Shipment Builder/Ship Clerk

A. Run Delivery Note. ______________

Builder/Ship Clerk

B. Verify all items on order are present. ______________

C. Properly package all items in carton(s) and/or power ______________

pack(s).

D. Fill out box content sheet. ______________

E. Label carton(s\) and/or power pack. ______________

F. Notify shipping clerk. ______________

4. Close Out Procedure Builder/Shp Clerk

A. Review Delivery Note with shipping clerk. ______________

B. Turn machine over to shipping clerk. ______________



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Radial Auto Insertion machine POSITIONING SYSTEM Check list

STEP & DESCRIPTION

Builder

Check base casting build.

Thompson shaft oriented torqued and lubed with 10w oil.       

Leveling pads mounted but not tightened.

Foam insulation in place.        

Check y & x frame build.         

Bearings & retainers mounted

Verify the x & y bearing preloads are set.    

Limit rails and limit blocks mounted and activate limit switches.

Tie clamps mounted.               

All brass pneumatics fittings installed.                        

Insure base, y frame, and x frame are mated together. 

Check build & installation of x & y paddles.

Hardware tight dowels in place.  

Bearings installed.               

Check x & y table movement.

Ball screw units installed and lubed.  

Motor, drive belt installed with proper belt tension adjusted.

Rotary disc installed.

Wheels mounted with proper hardware and internal tooth CSK.

Lock assy & drive motor installed & adjusted.       

Wheel cams adjusted so dowel pins fit through disc bushings into the x-frame bushings. 

Safety covers in place.          

Insure the positioning system cable harness is installed.

Insure limit actuators activate the limit switches.

Positioning system installed on lower console.

use loctite 271 and torque to 60 ft/lbs.) Adjust and lock down leveling pads

Insure that base frame leveling pads are seated against the console frame and locknuts tight.

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Xi highlights poverty reduction, int’l role in New Year speech:SMT is looking forward to solutions from China

Let’s grow our ‘circle of friends’ .

http://www.chinadaily.com.cn/china/2015-12/31/content_22890743.htm

BEIJING – President Xi Jinping highlighted poverty reduction and China’s international role in his New Year speech Thursday.

In an address transmitted live by state broadcasters, Xi called for confidence and hard work for a good beginning in the home stretch of building a “moderately prosperous society in all respects.”

Xi said that a meeting of the Communist Party of China (CPC) in late October set out a promising and encouraging blueprint for development over the next five years.

Xi noted that lifting tens of millions of rural people out of poverty was his top concern, and called for joint efforts to achieve this goal.

“We should care for all people facing difficulties, making them feel warm from the bottom of their hearts,” Xi said.

It is the third New Year speech Xi has given since 2013.

PAINS AND GAINS

Xi extended his New Year wishes to Chinese people of all ethnic groups, compatriots in Hong Kong and Macao, compatriots in Taiwan and overseas Chinese, as well as friends from other countries and regions.

“In 2015, Chinese people gave a lot, and we received a lot too,” Xi said, citing the fact that the country’s economic growth continues to be among the fastest in the world, reforms are in full swing and there has been deepened judicial reform.

The “three stricts and three earnests” campaign and anti-corruption fight have also been improving the country’s political environment.

Xi recalled the large-scale commemoration for the 70th anniversary of victory in the Chinese People’s War of Resistance Against Japanese Aggression and in the World Anti-Fascist War. During the event, Xi announced China will cut troops by 300,000.

“Our commemorative activities and the grand military parade showcased the truth that justice will prevail, peace will prevail and the people will prevail,” Xi said.

Xi noted that his meeting with Ma Ying-jeou in Singapore in November and their handshake, the first between leaders of the two sides of the Taiwan Strait in 66 years, reflected the common wish of compatriots from both sides for the peaceful development of cross-Strait relations.

The president cited more milestone moments, including Beijing winning the bid to host the 24th Winter Olympics, the RMB’s inclusion into the currency basket of the Special Drawing Rights of the International Monetary Fund, China’s first homemade large passenger aircraft C919 rolling off the assembly line, Tianhe-2 supercomputer remaining the world’s most powerful system for the sixth consecutive time, the country’s first space telescope to search for signals of dark matter sent into space and Tu Youyou winning the Nobel Prize in Physiology or Medicine.

“All these show us that, as long as we persevere, dreams will come true,” Xi said.

“This year, we had joys, but we also had sorrows,” Xi said, recalling cruise ship Eastern Star capsizing, catastrophic fires and explosions at a chemical warehouse in Tianjin and the Shenzhen landslide.

“These accidents led to many lives lost, and it’s also deeply harrowing that our compatriots were cruelly killed by terrorists,” Xi said. “We mourn them, and hope that the deceased rest in peace and the living are safe and healthy.”

Recognizing that people still have difficulties and troubles, Xi vowed that the Party and the government will continue to make concrete efforts to protect people’s lives and property, improve their livelihoods and ensure their health.

INT’L PLAYER

China must not be absent from international affairs, as the world is looking forward to voices and answers from China, Xi said.

“The world is so big, the challenges so complicated, ” he said.

“For those people torn by hardship and war, we need to offer not only sympathy and compassion, but also responsibility and action,” Xi said.

“China will always welcome the world with an open embrace, and we will also extend our hand to those in difficulty as best as we can, and our ‘circle of friends’ will grow,” Xi said, borrowing a term from the popular messaging app WeChat.

Throughout 2015, Xi said, China’s leaders have taken active part in international conferences and diplomatic activity, bringing substantial progresses in the “Belt and Road Initiative,” while contributing to the United Nations 2030 agenda for sustainable development and the global fight against climate change.

He said, “We have only one earth, one home for the peoples of all nations.”

Xi expressed his earnest hope that the international community could work together for peace, in a spirit of cooperation. “By turning antagonism to synergy, hostility to friendship, together we will forge a community of shared destiny for all humankind,” said the president.