By Article • • • • • • • • • • • • • • • • • • • 0 Comments

CPK Test for Fuji NXT W8 feeder for EMS

CPK Test for Fuji NXT W8 feeder for EMS

Improving EMS Productivity

2870a244-4ff2-4d8d-a098-1bd8cd582056

We at Southern Machinery are constantly improving the capabilities for EMS Productivity. We provide the accessories and parts for your needs from various Brands, including Fuji. In the video below we demonstrate a CPK Test for the Fuji NXT W8 Feeder. See how we use these!

We know that your time and productivity are key to a thriving production line. That is why we have made ordering your various AI/SMT spare parts of all BRANDS quick, easy, and secure! Most parts are held in stock and ready to ship with a 1-Day Lead time. Customized parts are also available as well, inquire for turn-around time on your specific customized part needs.

Save

By SMThelp THT • Upgrade / Retrofit • • • • • • • • • • • • • • • • • • • 0 Comments

PC Board Handling Improvements in AI Equipment and Machines

PC Board Handling

Improvements in AI Equipment and Machines

Improve ROI with fast tracking your https://finasteridehair.com current Universal Insertion Machine to an Automatic Board Handling System

Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

Stay ahead of PCB Manufacturing! The digital curve is constantly bending toward demands for digital devices with increased capabilities and FASTER availability. By using the equipment you already own, you can improve upon its capabilities to meet these growing demands. We will use your current Universal Insertion Machine’s capabilities to transition it to an Automatic Board Handling System that will speed up processes and accomplish maximum PCB production successfully.

We at Southern Machinery have the solution to your distinct Automatic Board Handling needs. Whether you require Magazine-to-Magazine Configuration, Destacker/Conveyor-to-Magazine Loader Configuration, or In-line Configuration, we can serve to improve your PCB assembly line.

Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

By SMThelp News and Events • SMT • Training • • • • • • • • • • • • • • • • • • • 0 Comments

Ensuring the Best Design for Final PCB Production Stage with Testing!

Ensuring the Best Design for Final PCB Production Stage with Testing! Ensuring the Best Design for Final PCB Production Stage with Testing!

Avoiding Design Mistakes with Testing

Improve EMS Productivity by Testing Early

http://www.smthelp.net/product/high-speed-in-line-circuit-board-test-machine/

PC Board errors are a drain to EMS productivity. Through analysis and testing PCBs in the pilot stages, a smoother and more educated production set-up can be achieved. By performing automatic impedance measurements and testing of components (chip resistors and capacitors) early on, you can ensure the best design for production.

We recommend applying the best design logics when creating your PCB layout and Test, Test, Test for maximum efficiency and output. According to Circuits Assembly’s December 2016 Magazine, here is the list of 5 Most Common PCB Design Mistakes: “1. The components do not suit the production technology 2. Thermal imbalance 3. Incompatibility between fabrication and assembly technology 4. Component placement at PCB edge 5. Placing fiducials on the PCB’s edge.”

Once you have planned your PC Board with best practices, Southern Machinery’s High-Speed In-line Circuit Board Test Machine will help with testing by incorporating a visual inspection function which allows mounting status checks on each component (e.g.: typo descriptions in alphanumeric characters, orientation, size) on the operator’s monitor will serve to best analyze testing up close. As well as automatically generating test data from mounting data and component list.  

http://image.slidesharecdn.com/highspeedin-linecircuitboardtestmachine-fai-161223080028/95/high-speed-in-line-circuit-board-test-machinefai-14-638.jpg?cb=1482480094

http://image.slidesharecdn.com/highspeedin-linecircuitboardtestmachine-fai-161223080028/95/high-speed-in-line-circuit-board-test-machinefai-3-1024.jpg?cb=1482480094

http://www.smthelp.net/product/high-speed-in-line-circuit-board-test-machine/

By SMThelp Article • SMT • THT • • • • • • • • • • • • • 1 Comment

Your PCB Assembly Quality Checklist ✏

We have EVERYTHING you need…

Your PCB Assembly Quality Checklist

After many requests, we are thrilled to announce our Industry Leader Newsletter. As an Industry Leader, Southern Machinery wants to provide your company with the same excellence we put into our equipment and services. We know your job is important and you must always stay ahead of trends in PCB Assembly. Changes in labor costs, shifting environmental laws and policies, energy conservation efforts, advancing industries, international trade politics, etc., are causing a reemergence of in-house manufacturing systems to be put into place. The tide has shifted and it is now time to begin transitioning to a more self-sufficient manufacturing system.

Welcome to our smthelp.net Newsletter! No matter what your company role is, this Newsletter will keep you up-to-date with the most important topics and events that affect the quality and profitability of your manufacturing systems. If it has been a while since we last spoke, stay tuned! We will be delivering important PCB topics to your inbox. In the meantime, we have put a quality checklist together for you!

Your Manufacturing Quality Checklist here:

  • Do you have ROI-Driven Design and Implementation of reliable PCB Assembly Equipment?
  • Is your equipment Low-Cost with High-Intelligence?
  • What is the speed of your PCB throughput?
  • Is your efficiency high?
  • Is your productivity high?
  • Are you increasing your profits by using affordable and reliable equipment?
  • Is your short-term investment low?
  • Is your long-term investment low?
  • Have you eliminated hand insertion for Automatic Insertion for improved time and profits?
  • Finally, have you eliminated your import fees by producing your own PCBs?

 

Share this Entry

 

By Auto insertion • THT • • • • • • 0 Comments

Are You Finding the Odd Form Components Machine？

We designed and manufactured Auto Insertion machine in Shenzhen China, — Decreasing labor cost — Easier manufacturing and operations management — Predictable Product Quality – Less repairs — No wrong parts nor wrong polarity — Less risk of damage due to human contact (contamination, ESD, physical damage to components) — Better clinching, less risk of solder issues. — Smaller factory space required to produce same volume of product.

Odd-form components are the only remaining discrete components left to hand assessmbly of a Printed Circuit Board.

The reasons are many，but the fundamental reason is that there are no standards that govern the shape，lead count，packaging，etc.Therefore，most manufacturers are left to handle the components as a special request for proposal and address the problem with a very customized platform.

Our odd components machine is one of the best automation machine for the job can handle components ranging from a 0.01“single pin to a 12”square block if required and do it without tool change or at least an automatic tool change.

This machine also be equipped with vision to inspect the leads and the top of the device for orientation or even position correction.

 

 

 

By Auto insertion • SMT • THT • • • • • • • • • • • • 0 Comments

What special shaped components can be used in the Odd-form Comeponent Mounter?

we are professional in this project ，not only just 2or 3 parts . we can install 6 to 48 feeder ，If you have some non-standard shaped components required to complete the machine, you can give us to help you solve.

Machine advantage
1.High return of machines investment
2.Labour saving
3.reduce the related labor costs
4.Keep workmanship consistent with quality
5.Improve the capacity and reliability
6.Space saving

By SMThelp SMT • THT • • • • • • • • • • • • • • • 0 Comments

What is the NEXT of Through Hole Technology in Electronic Manufacturing



We designed and manufactured Auto Insertion machine in Shenzhen China,  -- Decreasing labor cost  -- Easier manufacturing and operations management  -- Predictable Product Quality – Less repairs  -- No wrong parts nor wrong polarity  -- Less risk of damage due to human contact (contamination, ESD, physical damage to components)  -- Better clinching, less risk of solder issues.  -- Smaller factory space required to produce same volume of product

Welcome to visit Through Hole Technology Channel: https://www.youtube.com/channel/UCXvX1BREsZIKMSFBXKVGCCg



							

														

						

					


					
					

						

															
									AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter IM, Insertion Mount, MI,Manual Insertion,  DIP,  Wave soldering 								
														

								
								
								
									By SMThelp
								
								 SMT • THT								  •  •  •  •  •  •  •  • 								0 Comments
							

							
How is the future Through Hole Technology in Electronic Manufacturing

							

								
Automatic component insertion provides the consistency required to

ensure the highest levels of circuit board quality, throughput, and

process control. When properly planned and implemented, automatic

component insertion provides significant cost savings in the

printed circuit board assembly process.

The benefits realized from automating circuit board assembly processes

span all areas of manufacturing. Ultimately, all of these

benefits result in improved products and reduced production costs.

Three key inputs affect the economics and logistics of PC board

assembly: (1) the circuit boards, (2) the equipment used to assemble

the boards, and (3) the components to be inserted. By precisely

understanding and standardizing these three primary elements,

manufacturers can improve the quality of the finished boards,

increase the throughput of the assembly equipment and the system,

and more precisely define the process control standards to provide a

basis for future applications. Standardizing these elements reduces

process variability, which leads to increased insertion reliability,

improved product quality, enhanced system price/performance and,

ultimately, reduced production costs.


 


LED SMT line            after sales tape cutter      S-1688 Pneumatic Stencil cleaner        line SMT



							

														

						

					


					
					

						

														

								
								
								
									By 
								
								 Accessary • Article • Auto insertion • THT								  •  •  •  •  •  •  •  • 								0 Comments
							

							
Insert radial components by a chip mounter, how to realize?

							

								
How to realize inserting radial components in a chip mounter? 


Normally , chip mounters are used to pick and place SMD components . But if you want to use your chip mounter to insert the radial components ,it is allowed also.


S-RF1001 The through-hole feeder for mounter *The S-RF1001 is a revolutionary new concept from Southern Machinery that allow the placement or insertion of both surface mount and through-hole components. Can adaptive most of mounter.


*We use the special way to modify feeder, can achieve Fuji, Juki, YAMAHA, MYDATA and other machine brands to insert the radial components.

CLICK HERE TO SEND ME A EMAIL







CLICK HERE TO SEND ME A EMAIL

							

														

						

					


					
					

						

														

								
								
								
									By 
								
								 Accessary • Article • THT								  •  •  •  •  •  •  •  • 								0 Comments
							

							
Carrier clip -AI parts

							

								
Carrier Clip is the very common wearing parts in Radial insertion machine.


We manufacture the high copy spare parts , promise the quality and keep low cost .


Very welcome to inquiry .

CLICK HERE TO SEND ME A EMAIL











Here is a brief summary about the products we provide:








1.SMT Equipments,include:


    

  • 1.One stop LED SMT whole line solution
    • 

  • 2.SMT peripheral equipments
    • 



2.AI Equipments,include:












    

  • 1.Axial insertion machine
    • 

  • 2.Radial insertion machine
    • 

  • 3.Odd form insertion machine customed
    • 













3.Full Pneumatic Stencil Cleaner


4.








Support non-standard machine customization










5.Accessaries,include:


    

  • 1.AI machine spare parts and consumables ( Universal,XG ,or others)
    • 

  • 2.SMT machine spare parts and consumables(Different brand )
    • 














							

														

						

					


					
					

						

														

								
								
								
									By SMThelp
								
								 Accessary • SMT								  •  •  •  •  •  •  •  •  •  •  •  • 								0 Comments
							

							
Helps the Environment — S1688 stencil cleaner machine

							

								
Waste Streams from Printed Circuit Board Manufacturing

Waste Stream Waste Stream

Waste Source Description Composition

Cleaning/Surface preparation 1. Airborne particulates

2. Acid fumes/organic vapors

3. Spent acid/alkaline solution

4. Spent halogenated solvents

5. Waste rinse water

Catalyst application/

Electroless plating

1. Spent electroless copper bath

2. Spent catalyst solution

3. Spent acid solution

4. Waste rinse water

Pattern printing/masking 1. Spent developing solution

2. Spent resist removal solution

3. Spent acid solution

4. Waste rinse water

Electroplating 1. Spent plating bath

2. Waste rinse water

Etching 1. Spent etchant

2. Waste rinse water

Board materials,

sanding materials,

metals, fluoride,

acids, halogenated

solvents, alkali.

Acids, stannic

oxide, palladium,

complexed metals,

chelating agents.

Vinyl polymers,

chlorinated

hydrocarbons, organic

solvents, alkali.

Copper, nickel, tin,

tin/lead, gold,

fluoride, cyanide, sulfate.

Ammonia, chromium,

copper, iron, acids.