LED IoT Movement: How Smart Lighting is Brightening the Future & Your ROI

LED Smart Lighting.

Brightening the LED IoT Movement.

smthelp.net New Smart Lighting Brightening the LED IoT Movement

The LED IoT Smart Lighting market is projected to grow over 45% per year by 2020. This multi-billion dollar industry continues to create lighting for all markets meeting demands for efficiency, long lasting lights, and cost cutting on the manufacturing end.

Looking at how the market for the internet of things (IoT) is expanding and spreading into every industry, the notion that people can control https://zanaflexhome.com every light switch, electronic device or even plumbing fixtures while monitoring the energy usage of these items, are changing the lighting industry in monumental ways. LED is now a global movement and manufacturing companies are quickly advancing their machines to keep up with the great demand.

LED ROI smthelp.net New Smart Lighting Brightening the LED IoT Movement

It is time to consider LED for your manufacturing…

[su_button url=”mailto: info@smthelp.net” background=”#00a3b3″ size=”5″]CLICK HERE for more HELP with Your LED IoT Future! [/su_button]

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High Quality, Lower Cost SMT Factory

Smart SMT Factory

what is in a full smt equipment line

It is time to reexamine how you manufacture. Regardless of your industry, or the size, the opportunity to create a smart factory will no doubt decrease your costs and increase your profits. As technology advances, it is smarter to consider turning your aged model of outsourcing manual labor to a self-manufacturing model using surface mount and auto insertion technologies. If you can have the control of manufacturing your own unique products in-house, decreasing cost, time, and increasing your ROI, why wouldn’t you join the competition and reevaluate your current model?

Southern Machinery has over 20 years of experience, carefully designing buy prednisone your customized tailor-made SMT machines to fit your production. Investing in a customized SMT line for your manufacturing will set to improve your quality, productivity, and reliability.

What we provide:
Full LED solutions tailored to your product
Core technology with our equipment
Highly skilled and professional tech service
Deep experience in LED factory setup
All Solutions to your LED Assembly for Quality and best ROI

what is in a full smt equipment line
Full SMT Line:

LED types: (LED blub, LED tube,  LED strip, LED lens)

PCB size: 600mm, ~1200mm

Quantity: No command, start stage

SMT Line Design: Workers: 3-4 people (1 printer operator, 1 mounting operator, 1-2 Quality Control)

Capacity: 20000-22000pcs/hour (28000CPH FOR IPC9850)

Compressed air:6.0kgf/cm²

More Details here!

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CPK Test for Fuji NXT W8 feeder for EMS

CPK Test for Fuji NXT W8 feeder for EMS

Improving EMS Productivity

2870a244-4ff2-4d8d-a098-1bd8cd582056

We at Southern Machinery are constantly improving the capabilities for EMS Productivity. We provide the accessories and parts for your needs from various Brands, including Fuji. In the video below we demonstrate a CPK Test for the Fuji NXT W8 Feeder. See how we use these!

We know that your time and productivity are key to a thriving production line. That is why we have made ordering your various AI/SMT spare parts of all BRANDS quick, easy, and secure! Most parts are held in stock and ready to ship with a 1-Day Lead time. Customized parts are also available as well, inquire for turn-around time on your specific customized part needs.

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The Automobile Industry is demanding more, have you invested in your SMT Equipment?

Assess Your SMT Equipment Line-up

Is your SMT Equipment Line-up Prepared for Increased Automotive Demands in 2017?

Southern Machinery SMT Feeder

Are you keeping up with SMT demands from the Automotive Industry this year? The demand for automotive electronic products is in direct link with the needs for surface mount technologies. The needs of growing in-car technologies include: embedded infotainment, telematics, connected safety, and security. As car designs continue to become more intelligent and technologically integrated, suppliers must gabapentin online keep up with the ever increasing demands.

It is imperative that PCB manufacturers serving the Automobile Industry assess their current Equipment Line-up for complete preparation of these growing global trends and automobile advancements.  Is your operation ready for full-scale capabilities to serve the Automobile Industry Demands? Would you like to begin manufacturing to supply these needs? Click the link below to contact us for an evaluation of your current operations.

Southern Machinery S-600-OF

Southern Machinery S-600-OF                                         Southern Machine S-600-OF

PC Board Handling Improvements in AI Equipment and Machines

PC Board Handling

Improvements in AI Equipment and Machines

Improve ROI with fast tracking your https://finasteridehair.com current Universal Insertion Machine to an Automatic Board Handling System

Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

Stay ahead of PCB Manufacturing! The digital curve is constantly bending toward demands for digital devices with increased capabilities and FASTER availability. By using the equipment you already own, you can improve upon its capabilities to meet these growing demands. We will use your current Universal Insertion Machine’s capabilities to transition it to an Automatic Board Handling System that will speed up processes and accomplish maximum PCB production successfully.

We at Southern Machinery have the solution to your distinct Automatic Board Handling needs. Whether you require Magazine-to-Magazine Configuration, Destacker/Conveyor-to-Magazine Loader Configuration, or In-line Configuration, we can serve to improve your PCB assembly line.

Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

Ensuring the Best Design for Final PCB Production Stage with Testing!

Ensuring the Best Design for Final PCB Production Stage with Testing! Ensuring the Best Design for Final PCB Production Stage with Testing!

Avoiding Design Mistakes with Testing

Improve EMS Productivity by Testing Early

http://www.smthelp.net/product/high-speed-in-line-circuit-board-test-machine/

PC Board errors are a drain to EMS productivity. Through analysis and testing PCBs in the pilot stages, a smoother and more educated production set-up can be achieved. By performing automatic impedance measurements and testing of components (chip resistors and capacitors) early on, you can ensure the best design for production.

We recommend applying the best design logics when creating your PCB layout and Test, Test, Test for maximum efficiency and output. According to Circuits Assembly’s December 2016 Magazine, here is the list of 5 Most Common PCB Design Mistakes: “1. The components do not suit the production technology 2. Thermal imbalance 3. Incompatibility between fabrication and assembly technology 4. Component placement at PCB edge 5. Placing fiducials on the PCB’s edge.”

Once you have planned your PC Board with best practices, Southern Machinery’s High-Speed In-line Circuit Board Test Machine will help with testing by incorporating a visual inspection function which allows mounting status checks on each component (e.g.: typo descriptions in alphanumeric characters, orientation, size) on the operator’s monitor will serve to best analyze testing up close. As well as automatically generating test data from mounting data and component list.  

http://image.slidesharecdn.com/highspeedin-linecircuitboardtestmachine-fai-161223080028/95/high-speed-in-line-circuit-board-test-machinefai-14-638.jpg?cb=1482480094

http://image.slidesharecdn.com/highspeedin-linecircuitboardtestmachine-fai-161223080028/95/high-speed-in-line-circuit-board-test-machinefai-3-1024.jpg?cb=1482480094

http://www.smthelp.net/product/high-speed-in-line-circuit-board-test-machine/

AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter IM, Insertion Mount, MI,Manual Insertion, DIP, Wave soldering 5, SMT - Souface Mount Technology: BHS: PCB board handling system, Loader, Unloader, Conveyor,Shuttle Printer: Solder paste screen printer SPI: Solder Paste Inspection Mounter: Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter AOI Reflow Oven

How to use Solder Preforms to improve your Electronic Product Quality

 

Solder Preforms are used in a variety of applications that require precise amounts of solder. Preforms come in standard shapes such as squares, rectangles, washers and discs. Typical sizes range from .010″ (.254mm) up to 2″ (50.8mm). Smaller and larger sizes, as well as custom shapes, are also available. Dimensions can be held to tight tolerances to assure volume accuracy.

 

  • Increased solder volume
  • Improved drop test results
  • Fewer issues with flux residue
  • Reduced rework
  • Improved fillet shape and volume

 

 

 

 

 

 

Insert radial components by a chip mounter, how to realize?

How to realize inserting radial components in a chip mounter?

Normally , chip mounters are used to pick and place SMD components . But if you want to use your chip mounter to insert the radial components ,it is allowed also.

S-RF1001 The through-hole feeder for mounter *The S-RF1001 is a revolutionary new concept from Southern Machinery that allow the placement or insertion of both surface mount and through-hole components. Can adaptive most of mounter.

*We use the special way to modify feeder, can achieve Fuji, Juki, YAMAHA, MYDATA and other machine brands to insert the radial components.
CLICK HERE TO SEND ME A EMAIL

CLICK HERE TO SEND ME A EMAIL

Helps the Environment — S1688 stencil cleaner machine

Waste Streams from Printed Circuit Board Manufacturing
Waste Stream Waste Stream
Waste Source Description Composition
Cleaning/Surface preparation 1. Airborne particulates
2. Acid fumes/organic vapors
3. Spent acid/alkaline solution
4. Spent halogenated solvents
5. Waste rinse water
Catalyst application/
Electroless plating
1. Spent electroless copper bath
2. Spent catalyst solution
3. Spent acid solution
4. Waste rinse water
Pattern printing/masking 1. Spent developing solution
2. Spent resist removal solution
3. Spent acid solution
4. Waste rinse water
Electroplating 1. Spent plating bath
2. Waste rinse water
Etching 1. Spent etchant
2. Waste rinse water
Board materials,
sanding materials,
metals, fluoride,
acids, halogenated
solvents, alkali.
Acids, stannic
oxide, palladium,
complexed metals,
chelating agents.
Vinyl polymers,
chlorinated
hydrocarbons, organic
solvents, alkali.
Copper, nickel, tin,
tin/lead, gold,
fluoride, cyanide, sulfate.
Ammonia, chromium,
copper, iron, acids.

 

 

Do you want to build a LED SMT line ?

We are especially good at designing special-purpose equipment according to the customer’s requirements. With our effort and hard work, we are becoming one of the experienced and powerful electronic equipment suppliers in China.
The product range covers computer lead-free reflow soldering, computer lead-free wave soldering, complete set of illuminating lamps (Their aging, a dry thread on the light wave spreading t4 t5, t8, tube, ballast aging and led the aging of the inspection and etc), SMT relevant equipment, factory product line, and all kinds of large assembly lines.
PCB assembly LED SMT line LED SMT line

Do you really know how to build a SMT dust-free workshop in LED solution?

Before manufacturing led lights, it’s very important to conduct SMT factory planning, especially for any newly-built SMT factory. New factories have little experience in SMT factory design layout and SMT workshop design so there may be some details lost during the set-up phase. After production begins, discovering problems after the fact can cause unnecessary losses. So why not design your SMT factory layout and plan with these potential issues in mind and prepare in advance? Learn SMT clean mounting workshop production requirements in this article.

LED SMT车间

 SMT workshop production requirements:

1. Workshop bearing capacity, vibration, noise requirements:
Factory ground bearing capacity should be greater than 8 kn/m2.
Vibration should be controlled in less than 70 db, the maximum value of no more than 80db.
The noise should be controlled within 70 dba.
2.  Power supply:
General requirements of single-phase AC220 (220 + / – 10%, 0/60 hz), three-phase AC
380 (380 + / – 10%, 50/60 hz), more than double the power consumption of power supply of power than.
3. Air:
According to the requirement of the equipment configuration of air pressure, can use plant air, and  also be configured individually oil-free compressed air machine, general pressure is greater than 7 kg/cm2.
For clean, dry cleaning the air, so the need for compressed air to oil, dust and water treatment.Made from stainless steel or pressure plastic air duct.
4. Exhaust:
Reflow soldering and wave soldering equipment need exhaust fan.For hot blast stove, exhaust pipe of the minimum flow rate value is 500 cubic feet per minute (14.15 m3 / min).
5. Lighting:
In the ideal of the plant Illumination is 800 ~ 1200 lux, at least not less than 300 lux, when low intensity of illumination, in the inspection, repair, measurement work areas should install local lighting.

6. Work environment:
Factory to keep clean, no dust, no corrosivegas.Production workshop should have cleanliness control, control the cleanliness: the class of 500000.
Production workshop environment temperature to 23 + / – 3 ℃ is the best, average of 17 ~ 28℃,relative humidity is 45% ~ 45% RH.

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How to protect our Earth– Stencil cleaning

[su_heading size=”25″ margin=”10″] More Reasons to Choose the Pneumatic Stencil Cleaner S-1688: [/su_heading]

1.  Zero pollutants from SMT stencil cleaning machine; protects our earth.

2. 2-grade filter for SMT stencil cleaning machine cleaning fluid circulation use.

3. 3 minutes to complete a SMT stencil cleaning cycle.

4. Improves the quality of your electronic products and PCBA welding effect.

5. Saves Energy & Eliminates Fire hazard (no electrical cord).

6. No VOCs, protection of the environment above regulatory standards.

7. Reduces costs on cleaning solutions, as it is recycled back into the closed system.

[su_button url=”mailto: chan@smthelp.net” background=”#00a3b3″ size=”5″]CLICK HERE TO SEND US AN EMAIL[/su_button]

http://www.slideshare.net/Jessicaxiong4/s1688-stencil-cleaner-machine-2016


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