Southern Machinery provides professional SMT peripheral equipment
The Continual Rise in LED Manufacturing
The Rise in LED.
The Continual Rise in LED Manufacturing
According to Google Trends Ranking, when comparing popular lighting source search trends it is clear that LED is the powerhouse lighting source. The expansive reach and use of LEDs in today’s tech world make it almost unfair to compare it to other lighting sources but we’ve done it anyway.
Below is a graph that displays the overwhelming rise in rank of LEDs since 2004, especially compared to it’s CFL and Incandescent counterparts. Data was collected from Google Search Trends comparison of three lighting sources as a general topic i.e. LED as a general search topic and all related search terms, CFLs as a general search topic with related search terms, and incandescent lighting as a general search topic with related search terms. Click here to see what countries rank highest for the interest in LEDs.
Google Search Trend Rating for 3 Lighting Sources
Full Line SMT Equipment for LED Production
Southern Machinery has over 20 years of experience, carefully designing your customized tailor-made SMT machines to fit your production. Investing in a customized FULL SMT line for your LED manufacturing will improve your quality, productivity, and reliability.
What we provide:
Full LED solutions tailored to your product
Core technology with our equipment
Highly skilled and professional tech service
Deep experience in LED factory setup
All Solutions to your LED Assembly for Quality and best ROI
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Questions to Ask When Looking for a Stencil Cleaning Machine
PCB Stencil Cleaning Processes
Stencil Cleaning: Consider Your BEST Options
Did you know that certain stencil cleaners can help cut down your overall costs like labor costs, printing errors, and factory and environmental hazards? We have found that often times SMT Factory Owners and CEOs tend to overlook the costs within the stencil cleaning process that affect many factors down the operation line. It is not just the cost of the machine you are purchasing it is the overall cleaning system that you are investing in which has an effect on many different areas and should be addressed when considering your best stencil cleaning method.Here is a list of questions to consider when addressing your total investment in a Stencil Cleaning Process:
How many SMT lines are in your factory?
How many stencils are currently in use?
How do you currently clean stencils? Manually? Ultrasonic? Fully Pneumatic?
How much cleaning liquid do you use per month?
Can the process effectively clean fine and ultra fine- pitch apertures?
Does the process offer water and chemical reclamation/recycling?
Is the process fire safe? chemical safe?
Are there any health or safety hazards to consider?
What is the maintenance and potential downtime?
Does the machine consider current and future environmental regulations?
Is it cost Effective, High ROI?
Is there a built-in clean checking system?
Can the process clean dry as well as fresh paste?
Are there other objects to clean such as misprints?
What is the environmental impact?
What are the labor costs of each process?
What are the operating costs?
Is the machine fully automatic or semi-automatic? Programmable?
Does the machine free the operator from the cleaning process?
Does the machine require a specialized operator?
Does the machine require manual re-positioning?
What are the cleaning and drying times?
Does the drying process leave a film?
What size stencil does the process clean best?
Does the machine clean small stencils efficiently?
Does the machine handle large stencils?
Does the process recycle cleaning solution?
Lowers overall cleaning solution usage?
What is the electricity usage?
How many stencils are currently in use?
How do you currently clean stencils? Manually? Ultrasonic? Fully Pneumatic?
How much cleaning liquid do you use per month?
Can the process effectively clean fine and ultra fine- pitch apertures?
Does the process offer water and chemical reclamation/recycling?
Is the process fire safe? chemical safe?
Are there any health or safety hazards to consider?
What is the maintenance and potential downtime?
Does the machine consider current and future environmental regulations?
Is it cost Effective, High ROI?
Is there a built-in clean checking system?
Can the process clean dry as well as fresh paste?
Are there other objects to clean such as misprints?
What is the environmental impact?
What are the labor costs of each process?
What are the operating costs?
Is the machine fully automatic or semi-automatic? Programmable?
Does the machine free the operator from the cleaning process?
Does the machine require a specialized operator?
Does the machine require manual re-positioning?
What are the cleaning and drying times?
Does the drying process leave a film?
What size stencil does the process clean best?
Does the machine clean small stencils efficiently?
Does the machine handle large stencils?
Does the process recycle cleaning solution?
Lowers overall cleaning solution usage?
What is the electricity usage?
Overall Considerations:
Total Costs
Labor
Productivity
The Environment
Time
PCB Defects
Misprinted PCB
Solution Usage
Labor
Productivity
The Environment
Time
PCB Defects
Misprinted PCB
Solution Usage
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If you would like more information or help, we are here to answer any questions you have. We know that the process takes time and there are many considerations. Allow us to help you in your consideration of all factors that can affect your BEST PCB operations! We are always here for any support you need.
Spare Parts – Nozzles & Rotary Tables
Spare Parts:
Featuring Nozzles & Rotary Tables
Have you invested in one of our AI/SMT machines? Then you know that quality is our TOP priority. Our spare parts are of that same superior quality. We know first hand how important choosing the right spare parts are to the success of your factory, as it means higher productivity, efficiency, ultimately bringing you more business. We are dedicated to providing the lowest prices and the highest quality.
Check out our shop, and if you have any questions we are here to fill your needs with the highest quality advice, machines, and parts.
We provide Different Nozzle Brands:
Juki Nozzle, Fuji, Panasonic, YAMAHA, Samsung, odd form nozzle and MORE! Order at smthelp.net or contact us for more information!
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ON SALE: Rotary Table assy for Universal Axial Insertion machine
We are your one-stop shop for your accessories. Don’t miss our sales. We are currently offering Rotary Table assy for Universal Axial Insertion Machines for a discount. Visit smthelp.net for more spare parts or click below to purchase this item!
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Free Gerber File Download
Attention PCB Design Engineers:
For a brief time, we will be giving away a FREE Gerber File.
For the first time, Southern Machinery is giving away a FREE Gerber File! If you need help with your design process, we are gladly here to help. Let us make your manufacturing set-up easy and efficient.
We at Southern Machinery know and understand what is needed for a successful PCB Assembly. If you need pharmacy guidance with design, CAD, equipment configuration, training, just ask! Southern Machinery is not just a place to buy machines, but also a place to get your technical questions answered. So ask us! We want to help you find your PCBA solutions.
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This April ONLY – Free Shipping on Spare Part Orders exceeding $1000
Need to Order Spare Parts?
We Have a Deal just for YOU this April, 2017 !
This April 2017 we are extending an extra special offer on spare part orders. Receive Free Shipping on any order that exceeds $1000.
Southern Machinery wants to see your Factory thrive! That is why we make it convenient and easy to order spare parts from us!
– Easy & Safe Online Ordering
– Fast Delivery
– Quick Turnaround Time
– Name Brand Parts
– Lower Cost
– Friendly Service
– Fast Delivery
– Quick Turnaround Time
– Name Brand Parts
– Lower Cost
– Friendly Service
Share this deal!
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Full Line SMT Solution: Semi-Auto Screen Printer
ONE STOP: Full Line SMT
Stage 1: Semi-Auto Screen Printer
What is a One-Stop SMT solution? One-Stop SMT, Full Line Solutions can guarantee your company more profits by cutting down on manufacturing costs, labor, constantly increasing importation taxes, making you an industry leader and ultimately providing you more control of your product.
High End LED Lighting Full SMT Line
Requiring only 12.5 M in length, here’s what a Full SMT Line-up consists of:
> Semi-Auto screen printer > Buffer conveyor > Pick and place > Conveyor > Reflow Oven > Work table
> Semi-Auto screen printer > Buffer conveyor > Pick and place > Conveyor > Reflow Oven > Work table
SP- 1200 Semi- Auto Screen Printer
Features:
- Adopts SMC rail and Panasonic speed control motor drive steel squeegee base to ensure printing steady
- The Squeegee base can be uplifted 45 degrees, easy to disassemble the squeegee and clean the screen
- The printing base can be move front and rear, and fixed to ensure perfect printing effect
- The printing table has groove and location pin, suited forth single and double-sided board production
- Adopts X, Y, Z axes to align the board by using arm (screen stencil) and printing table
- Microcomputer control equipped with LCD
- User-Friendly Interface with counting function
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Stencil Cleaning without VOCs | Every SMT Factory Should Have One of These
Pneumatic Cleaning Systems
Stencil Cleaning without VOCs
There are three main pollution sources to consider when dealing with Stencil Cleaning Equipment for your PCBA. They include gaseous emissions, wastewater, and solid emissions. Depending on the regulations of the location you conduct manufacturing, the quantity of the emissions, and any fines or penalties associated with these emissions, we recommend learning about environmental pitfalls and avoiding them all together.
We want to bring cleaner solutions to the PCBA process. In the spirit of education we want to share the environmental pitfalls you can avoid by choosing a Pneumatic Stencil Cleaner:
Air Pollution:
Ozone Depleting Substances
Climate Change Contributing Substances
Odors
Solid Waste:
Heavy metal cations (notably lead,
tin and copper)
tin and copper)
All leachable toxic materials up to 100 years in authorized discharge conditions
Used solvent
Waste Water Pollution:
Heavy metal cations (notably lead, tin and copper)
Anions (notably phosphates, nitrites and sulfates)
Complexing/chelating agents (notably EDTA salts and
ammonium/amine compounds
PH (acid or base condition)
COD/BOD
Other (temperature, solid matter, suspended matter,
Toxicity to aqueous life before and after biodegradation surface tension modifiers, etc.)
Toxicity to aqueous life before and after biodegradation surface tension modifiers, etc.)
Pneumatic Stencil Cleaner: Filter Changing
CLEAN! Zero pollution SMT stencil cleaning machine
EASY! 2 grade filter for SMT stencil cleaning machine cleaning fluid circulation use
FAST! 3 minutes cleaning process for quick improvement of printing quality
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