One key point to consider Radial machine spare parts design and manufacturing

Reels or ammo packs of radial leaded components are loaded on the sequencer module, dispensed, and inserted in the PCB following the programmed sequence. Component dispensing heads remove components from the carrier tape and place them in component carrier clips located on the sequencer chain assembly. The sequencer chain assembly transports the components to the insertion area. While the components are on the sequencer chain assembly, the carrier tape is removed. The component transfer assembly transfers components from the sequencer chain assembly into the insertion head tooling. The insertion tooling guides the leads through the holes in the PC board. The cut and clinch unit cuts and then forms the leads, securing the component in the PC board.

How does SMT electronics assembly work?

Electronics manufacturing using surface-mount technology (SMT) simply means that electronic components are assembled with automated machines that place components on the surface of a board (printed circuit board, PCB).

SMT车间

Electronics manufacturing using surface-mount technology (SMT) simply means that electronic components are assembled with automated machines that place components on the surface of a board (printed circuit board, PCB). In contrast to conventional through-hole technology (THT) processes, SMT components are placed directly on the surface of a PCB instead of being soldered to a wire lead. When it comes to electronic assembly, SMT is the most frequently used process in the industry.

Electronic assembly encompasses not only placing and soldering components to the PCB, but also the following production steps:

  • Applying soldering paste, which is made of tin particles and flux, to the PCB
  • Placing SMT components to the soldering paste on the PCB
  • Soldering the boards with a reflow process.

Applying Soldering Paste

Applying soldering paste is one of the first steps in the SMT assembly process. Soldering paste is “printed” on the boards using the silk-screen method. Depending on the design of the board, different stainless-steel stencils for “printing” the paste onto the board and various product-specific pastes are used. Using a laser cut stainless-steel stencil custom made for the project, the soldering paste to be applied only to the areas where components will be soldered. After the soldering paste is on the boards, a 2D-soldering paste inspection is performed to ensure that the paste is evenly and correctly applied. Once the accuracy of the soldering paste application has been confirmed, the boards are transferred to the SMT assembly line, where the components will be soldered.

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Component  Placement and Assembly

The electronic components to be assembled come in trays or reels, which are then loaded into the SMT machine. During the loading process, intelligent software systems ensure that components are not inadvertently switched or misloaded. The SMT assembly machine then automatically removes each component with a vacuum pipette from its tray or reel and places it on its correct position on the board using precise pre-programmed X-Y coordinates. Our machines are capable of assembling up to 25,000 components per hour. After the SMT assembly is completed, the boards are moved on to the Reflow ovens for soldering, which affixes the components to the board.

S-320 pick&place machine

SMT line

Component Soldering

To solder electronic components, we use two different methods, each of which has distinct advantages depending on the order quantity. For series production orders, the Reflow-soldering process is used. During this process, boards are put in a nitrogen atmosphere and are gradually warmed up with heated air until the soldering paste melts and the flux vaporizes, which fuses the components to the PCB. After this stage, the boards are cooled off. As the tin in the soldering paste hardens, the components become permanently affixed to the board and the SMT assembly process is completed.

For prototypes or highly sensitive components, we have a specialized vapor-phase soldering process. In this process, boards are heated until the specific melting point (Galden) of the soldering paste is reached. This allows us to solder at lower temperatures or solder different SMT components at different temperatures depending on their individual soldering temperature profiles.

PastedGraphic-59

AOI and Visual Check

Soldering is the second-to-last step of the SMT assembly process. In order to ensure the quality of the assembled boards, or to catch and correct a mistake, AOI visual inspections are performed for almost all series production orders. Using several cameras, the AOI system automatically checks each board and compares the appearance of each board with the correct, pre-defined reference image. If there are any deviations, the operator of the machine is informed of the potential problem, who then corrects the mistake or pulls the board from the machine for further inspection. The AOI visual check ensures consistency and accuracy in the SMT assembly production process.

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35000 CPH ! High Speed SMT pick&Place machine

 S-520 Pick&Place machine
Thickening marble platform,No shaking when working? guarantee the fuselage stability and accuracy !
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SMT line
Provide SMT whole line solution

Six things: Make You Know The Basics about SMT Production

Surface Mounted Technology (SMT) is one such approach that works by mounting the circuit components directly onto the printed circuit board resulting into what is called a surface mount device. This is a common replacement for the traditional soldering into holes in a circuit board since it results to tightly squeezed and versatile builds.

There are some important things to know before venturing into SMT

生产车间

1.The procedure to doing the job

A specially designed printed circuit board is needed for the job.  In automated placement, components to be added to the circuit board are placed onto the PCB by pick-and-place machines before the board is placed in a reflow soldering oven, which slowly and uniformly raises the board’s temperature until the thin film of solder material melts and clamps the components into place. The function of the reflow oven varies depending on the design concerns with the most common being infrared lamps, hot gas convection and use of special fluorocarbon liquids.

2.Tools needed for the job

To achieve the desired environment in SMT production, you have to use the right tools that depend on the precision of the job you do. The choice of tools, board material and ovens, you have to determine the design of your circuit before making the call. The tools used in an SMT procedure dictate the success or failure of product.

3.Advantages

The bright side of SMT assembly lies in the fact that these techniques can handler smaller components and achieve higher component density. With the option to solder onto both sides of the board and lower induction and induction at the contacts, this technique is the solution to creation of highly integrated circuits that are on high demand, as miniaturization of components becomes the order of the day.

IMG_3137

4.Disadvantages

On the other hand, problems come with the SMT manufacturing. For instance, the techniques makes repair difficult in case the equipment needs to have some components replaced, SMT components do not work with plug in breadboards, is unsuitable for high power components like electric circuits and is not a good way of creating contacts for connectors that interface with outer world hence subject to frequent mechanical stress.

5.SMT Production does not work in all cases

It is important to know that SMT does not support all types of applications in a circuit. While the technology is right with most of the tasks that traditional soldering can address, it cannot handle some special cases. For instance, the soldering of transformers and mounting of heat sinks must be done the traditional way if at all these components has to work properly.

6.Analyze your market and learn the legislations governing the market

Before venturing into SMT manufacturing, you have to be sure that you have the demand. SMT equipment has very high capacity and requires trained personnel and engineers. You have to weigh the market to ensure that you do not invest in hardware that will lie to waste in a ware house waiting for meager contracts in on and off basis.

Finally, you must understand that there are some conventions set up by different quality management firms to ensure that equipment delivered to the market are up to standard. To remain on the safe side of the law and other regulations, ensure that your operations remain legal and top quality to maintain your reputation in the market

If you want to know more about SMT whole line ,such as picture ,video and ppt .You can contact  me .

Email :quella @smthelp.net

Skype :fan19920311
PCB Assembly

Universal Insert machine In-line Automation Solution

 

Technical innovation Purpose

Reduces the labor intensity

To reduce the loss of equipment efficiency cause by operator sabotage

Save the operator, one person can operate multiple machines

In-line SMT production line

More operating security

Full Automatic production mode

Congratulation SOUTHERN MACHINERY has beed admitted as Foreign Member of ELCINA community

http://www.elcina.com

Electronic Industries Association of India identifies and bringstogetherlikeminded companies to represent the voice of Indian electronics and IT hardware industry and promote manufacturing.Electronic Industries Association of India promotes hardware manufacturing through active representation in the Government as well as scientific/technical institutions and industry/trade organisations in India and abroad.Electronic Industries Association of India represents to the government, problems faced by its members, individually or as a group, to find solutions and provide relief from unreasonable acts of administrative and policy making departments.

Electronic Industries Association of India provides a bouquet of professional and value-added services to its members. These services are tailored to serve the best interest of its Members and the Electronics/IT community to empower it to face competition and prosper. These services are constantly upgraded to suit the changing demands of the environment and needs of the industry.

Electronic Industries Association of India’s E-commerce facilities and its dynamic website together attract about 3500 visitors per day and provide a platform for members.

Electronic Industries Association of India is a repository of information and research, readily available for its members and helps them in taking critical decisions based on relevant facts.

Services currently provided by Electronic Industries Association of India to its members can be found by clicking here.

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Auto Insertion machine CPU board EPC-1316 Boot Sector and BIOS Corruption Procedure for Re-flash

48797301 board
Procedure

Symptoms of corrupted BIOS and/or Boot Block:

  • No video signal from the EPC-1316
  • No activity on
  1. The keyboard, no status lights at power-on
  2. The floppy drive with a disk in or out
  3. The hard disk drive evident by the light off after a certain amount of time
  • The EPC-1316 is trying to access the CD-ROM drive with failed attempts every second or so.
  • The EPC-1316 is in this cycle indefinitely

Steps to take:

  1. Power down the EPC-1316 board/machine.
  2. Make sure that this instructions file is opened on a different computer.
  3. At the last step of these instructions is an embedded object of the .zip folder; it contains all of the files needed for this procedure.
  4. Right click on the .zip folder, select ‘Package Object’ and click on ‘Activate Contents’. If a message regarding a trustworthy source is displayed, confirm that this source can be trusted
  5. Create a new folder on the Desktop and rename it to “EPC-16FBD1.00.10”
  6. Click ‘File’, then select and click on ‘Extract All…’
  7. Extract the .zip folder into the folder on the Desktop, created in Step 3.
  8. Obtain a 3.5in Floppy Disk and insert it into the drive.
  9. Open the “EPC-16FBD1.00.10” folder from the Desktop
  10. To run an MS-DOS program, double click on the CRISDISK.BAT file.
  11. To run a Windows Application, double click on the WINCRIS.EXE file.
  12. Go through prompts of the program attentively; and a crisis disk will be created.
  13. Remove the EPC-16 board from the VME chassis/rack.
  14. At the bottom of the board there are 2 x 5 jumper pins: MFG/Flash. (Figure 1)


Figure 1 EPC-1316 Board jumper pin location

  1. See Figure 2 for PIN-out of the Jumper pins.


Figure 2 EPC-1316 Board jumper pin numbering

  1. Using 2 jumpers (Figure 3): place one to jumper pins 4-6. (jumper setting ‘Write Boot Block’)
  2. Place the second to jumper pins 3-5. (jumper setting ‘Force flash recovery’)


Figure 3 EPC-1316 Board flash jumpers configuration

  1. Replace the EPC-1316 board to the VME chassis/rack.
  2. Insert the 3.5in Floppy Disk that was created from the steps above into the floppy drive.
  3. Power-up the machine/chassis/EPC-1316.
  4. If the status light on the floppy drive comes on and stays on, then the floppy disk is being accessed.
  5. When the floppy drive stops accessing the Floppy Disk, wait about 5 seconds, and then remove the disk.
  6. Power down the EPC-1316, and remove it from the VME interface.
  7. Remove jumpers from the board and replace the board to the VME interface.
  8. Power-up the machine/chassis/EPC-1316 and make sure that it boots the operating system.
  9. Refer to UIC procedures for proper BIOS settings/ configuration

 

UIC, EPC-1316 Boot Sector and BIOS Corruption Procedure for Re-flash

Procedure

Symptoms of corrupted BIOS and/or Boot Block:

  • No video signal from the EPC-1316
  • No activity on
  1. The keyboard, no status lights at power-on
  2. The floppy drive with a disk in or out
  3. The hard disk drive evident by the light off after a certain amount of time
  • The EPC-1316 is trying to access the CD-ROM drive with failed attempts every second or so.
  • The EPC-1316 is in this cycle indefinitely

Steps to take:

    1. Power down the EPC-1316 board/machine.
    2. Make sure that this instructions file is opened on a different computer.
    3. At the last step of these instructions is an embedded object of the .zip folder; it contains all of the files needed for this procedure.
    4. Right click on the .zip folder, select ‘Package Object’ and click on ‘Activate Contents’.  If a message regarding a trustworthy source is displayed, confirm that this source can be trusted
    5. Create a new folder on the Desktop and rename it to “EPC-16FBD1.00.10”
    6. Click ‘File’, then select and click on ‘Extract All…’
    7. Extract the .zip folder into the folder on the Desktop, created in Step 3.
    8. Obtain a 3.5in Floppy Disk and insert it into the drive.
    9. Open the “EPC-16FBD1.00.10” folder from the Desktop
    10. To run an MS-DOS program, double click on the CRISDISK.BAT file.
    11. To run a Windows Application, double click on the WINCRIS.EXE file.
    12. Go through prompts of the program attentively; and a crisis disk will be created.
    13. Remove the EPC-16 board from the VME chassis/rack.
    14. At the bottom of the board there are 2 x 5 jumper pins: MFG/Flash. (Figure 1)

Figure 1 EPC-1316 Board jumper pin location

    1. See Figure 2 for PIN-out of the Jumper pins.

  

Figure 2 EPC-1316 Board jumper pin numbering

    1. Using 2 jumpers (Figure 3): place one to jumper pins 4-6. (jumper setting ‘Write Boot Block’)
    2. Place the second to jumper pins 3-5. (jumper setting ‘Force flash recovery’)

Figure 3 EPC-1316 Board flash jumpers configuration

    1. Replace the EPC-1316 board to the VME chassis/rack.
    2. Insert the 3.5in Floppy Disk that was created from the steps above into the floppy drive.
    3. Power-up the machine/chassis/EPC-1316.
    4. If the status light on the floppy drive comes on and stays on, then the floppy disk is being accessed.
    5. When the floppy drive stops accessing the Floppy Disk, wait about 5 seconds, and then remove the disk.
    6. Power down the EPC-1316, and remove it from the VME interface.
    7. Remove jumpers from the board and replace the board to the VME interface.
    8. Power-up the machine/chassis/EPC-1316 and make sure that it boots the operating system.
    9. Refer to UIC procedures for proper BIOS settings/ configuration

 

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OUR NEW MACHINE S-7000 IN THAILAND

Southern Machinery just finish a new project in Thailand.

We sale a new model S-7000 to a thai customer in Samut prakan,maybe it’s the first TE square pin auto-insert machine in the world .

we send a engineer to thai for install this machine and training customer.

At last,we reach customer’s production target & quality requirements successfully

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pin insert

 

 

 

 


Xi highlights poverty reduction, int’l role in New Year speech:SMT is looking forward to solutions from China

Let’s grow our ‘circle of friends’ .

http://www.chinadaily.com.cn/china/2015-12/31/content_22890743.htm

BEIJING – President Xi Jinping highlighted poverty reduction and China’s international role in his New Year speech Thursday.

In an address transmitted live by state broadcasters, Xi called for confidence and hard work for a good beginning in the home stretch of building a “moderately prosperous society in all respects.”

Xi said that a meeting of the Communist Party of China (CPC) in late October set out a promising and encouraging blueprint for development over the next five years.

Xi noted that lifting tens of millions of rural people out of poverty was his top concern, and called for joint efforts to achieve this goal.

“We should care for all people facing difficulties, making them feel warm from the bottom of their hearts,” Xi said.

It is the third New Year speech Xi has given since 2013.

PAINS AND GAINS

Xi extended his New Year wishes to Chinese people of all ethnic groups, compatriots in Hong Kong and Macao, compatriots in Taiwan and overseas Chinese, as well as friends from other countries and regions.

“In 2015, Chinese people gave a lot, and we received a lot too,” Xi said, citing the fact that the country’s economic growth continues to be among the fastest in the world, reforms are in full swing and there has been deepened judicial reform.

The “three stricts and three earnests” campaign and anti-corruption fight have also been improving the country’s political environment.

Xi recalled the large-scale commemoration for the 70th anniversary of victory in the Chinese People’s War of Resistance Against Japanese Aggression and in the World Anti-Fascist War. During the event, Xi announced China will cut troops by 300,000.

“Our commemorative activities and the grand military parade showcased the truth that justice will prevail, peace will prevail and the people will prevail,” Xi said.

Xi noted that his meeting with Ma Ying-jeou in Singapore in November and their handshake, the first between leaders of the two sides of the Taiwan Strait in 66 years, reflected the common wish of compatriots from both sides for the peaceful development of cross-Strait relations.

The president cited more milestone moments, including Beijing winning the bid to host the 24th Winter Olympics, the RMB’s inclusion into the currency basket of the Special Drawing Rights of the International Monetary Fund, China’s first homemade large passenger aircraft C919 rolling off the assembly line, Tianhe-2 supercomputer remaining the world’s most powerful system for the sixth consecutive time, the country’s first space telescope to search for signals of dark matter sent into space and Tu Youyou winning the Nobel Prize in Physiology or Medicine.

“All these show us that, as long as we persevere, dreams will come true,” Xi said.

“This year, we had joys, but we also had sorrows,” Xi said, recalling cruise ship Eastern Star capsizing, catastrophic fires and explosions at a chemical warehouse in Tianjin and the Shenzhen landslide.

“These accidents led to many lives lost, and it’s also deeply harrowing that our compatriots were cruelly killed by terrorists,” Xi said. “We mourn them, and hope that the deceased rest in peace and the living are safe and healthy.”

Recognizing that people still have difficulties and troubles, Xi vowed that the Party and the government will continue to make concrete efforts to protect people’s lives and property, improve their livelihoods and ensure their health.

INT’L PLAYER

China must not be absent from international affairs, as the world is looking forward to voices and answers from China, Xi said.

“The world is so big, the challenges so complicated, ” he said.

“For those people torn by hardship and war, we need to offer not only sympathy and compassion, but also responsibility and action,” Xi said.

“China will always welcome the world with an open embrace, and we will also extend our hand to those in difficulty as best as we can, and our ‘circle of friends’ will grow,” Xi said, borrowing a term from the popular messaging app WeChat.

Throughout 2015, Xi said, China’s leaders have taken active part in international conferences and diplomatic activity, bringing substantial progresses in the “Belt and Road Initiative,” while contributing to the United Nations 2030 agenda for sustainable development and the global fight against climate change.

He said, “We have only one earth, one home for the peoples of all nations.”

Xi expressed his earnest hope that the international community could work together for peace, in a spirit of cooperation. “By turning antagonism to synergy, hostility to friendship, together we will forge a community of shared destiny for all humankind,” said the president.

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45592601 BLADE                                                 45592520 FORMER                         45592420 FORMER                                            45592508 FORMER                             45586701 O-RING .489 X .070

 

                                         

45592408 FORMER,                                       45452001 SPRING, EXTENSION                45575702 CUTTER,ANVIL                         45592701 BLADE                                     45373901 SPRING

                                                                                   

                                            

45744401 BUSHING,CUTTER                                    45798406 TUBE                        46276401 RATCHET DRIVE DETENT                    45988201 INDEX WHEEL              46488901 STOP,ACTUATOR

                                                     

                                           

46287002 FLAG,MOLDED                                     47062501 RP 47062502 SPRING             46500701 INS HD ASSY                    80000109 SHCS 4-40 X 1/8                   80000104 SHCS 4-40 X 1/2                        

                                         

                                           

80000101 SHCS 4-40 X 3/16                             80000102 SHCS 4-40 X 1/4                 80000407 SHCS 8-32 X 1                        80000302 SHCS 6-32 X 3/8                     80003815 SSS 10-32×1/2    

                                                                              

                                         

80002608 SFHS 10-32×3/8                                  80000515 SHCS 10-32 X 1/2            80000608 SHCS 1/4-20 X 1-1/4               80002201 SFHS 4-40×1/4                   80000518 SHCS 10-32 X 7/8  

     

                                           

80000514 SHCS 10-32 X 3/8                                80001301 SBHS 4-40×1/                    80009905 SDP 1/8 X 7/8              80010103 SDP 1/4 X 3/4 SDP                         80004602 SSS 4-40×3/16                                                                                                                                                       

                                           

80007204 SSSOP 1/4-20 X 3/4                             80011003 SHSS 1/4 X 5/8               80011303SCREW SHSS 1/2×3/4               80010106 SDP 1/4 X 1-1/4                 90055225 PUSHER,PULL DOWN

                                                          

                                          

80011205 SHSS 3/8 X 1                             80018705 SLW #10                              90054811 HOUSING,CLIP 7.5.5.0                             80025913 PIN                         90050416 ECCENTRIC,INSULATED 

                                                                                                                                             

                                           

HEXNUT-MS 10-32                                           O-RING .049 X .103                                       SDP 1/16 X 3/8                                            O-RING .125 X 070                      PISTON & SHAFT UNIT                                                          

                                                                           

40152406 STD HD CHAIN ASSY                                40152306 LEFT STD CLIP ASSY                         40152302 OUTSIDE CLIP ASSY-LH                      40152206 RIGHT STD CLIP ASSY

 

                     

40152304 LEFT STD CLIP ASSY                     40152301 OUTSIDE CLIP ASSY                    

 

 

                                       

Southern Machinery : To Provide professional solution of SMT/AI & SMT peripheral equipments. We provide totally…

Auto Insertion 发布于 2015年12月14日