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Universal Inserter Loader And Unloader Automation Transformation

Universal Inserter Loader And Unloader Automation Transformation

*Reduce the operator labor intensity 

*Reduce the equipment efficiency loss caused by operator sabotage 

*Save operators, one person can operate several machines. 

*Can the attachment (In – line) SMT production line. 

*A more secure protection operation. 

*Automatic production mode. 

  

Manual loader and unloader                    Automatic loader and unloader（material box model）

The content of the technical 

Technical renovation project mainly includes four modules setup and training: 

1.Bridge type automatic institution adapted for changing plate 
2.Container loader and material box unloader 
3.Electric control circuit 
4.Software Settings. 

 5.Training                                                                      
*Training operation for operator 
*Maintenance engineer training 

The implementation steps 

Technical renovation engineering installation and debugging need about 1.5 days 
Operation training and maintenance training need 0.5 days 

Component installation project include: 
1.Installation of bridge type automatic agency for changing board

    

                   Lift bridge components 

2.Rotary worktable PCB fixture from stationary orbit type 

      

                   Fixed clamp                                                                                 Rail clamp 

The implementation steps 
3.Installation  material  box  loader and unloader machine

                                

4.Electric control circuit 

                                                         

5.Software Settings. 

Customers give evaluation is: stable and reliable, simple and easy to use and cost-effective 

                     

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S2000-Axial Insertion Machine

              

Function Feature                                                                                                                 

  • Can insert the axial componets at high performance.
  • Combining with the function of inserting the jumper wire.
  • With the unique servo control system.
  • High efficienty at the outstanding inserting of high speed and high density.
  • Base on Windows Operating System Platform.
  • USB interface output/input designed, the data form use for EXCEL ,ensure to understanding and easier studing.

Read more

By SMThelp Auto insertion • Picture 0 Comments

S-4000 Axial Insertion Machine

S-4000 Series Axial insertion machine is insert axial component which was sequence the components from tape on the chain conveyor as program  and JW to PCB, and clinch and cutter,  fixed axial component on PCB. 

Feature: Insert JW into PCB directly, no need make into tape again. It can save 1/3 JW. The insertion head is steady, the rotary table is movable, include vertical or horizontal direction, ensure precisely insert components in PCB.

SPEC:

1 Insertion rate 22000PCS / H
2 Insert direction Parallel 0°,90°,180°,270°
3 Components span Dual span: 5.0mm-20mm(Insert jumper wire can reach 5mm-20mm)
4 PCB Size (Min)50 mm x50mm、(Max)450mm x 450mm
5 Components available Capacitors, transistors, diodes, resistors, fuse and so on, must be Tape packed electronic components.
6 Jumper Wire (JW) Independent feed device, no need sequencing.. diameter 0.5mm-0.7mm copper wire plated with tin.
7 Clinch Length 1.2-2.2MM (adjustable)
8 Clinch degree 10-35°(adjustable)
9 Machine Size (L × W ×H) 1830mm×1200mm×1720mm
10 Machine Weight 1500KG
11 Power supply 220V, AC (single phase) 50/60 HZ, 1.5KVA;
12 System Protection UPS, keep machine run 15 minutes without power
13 Working Power 800W (Energy-saving)
14 Air pressure  0.5 Mpa
15 Air consumption 0.1 m3/minute
16 Coordinate correction Machine vision systems, multi-point MARK vision correction.
17 Driving system AC Servo、 AC motors
18 Data input USB interface input (EXCEL format)
19 Control System English version interface (WINDOWS system control platform)LCD monitor
20 Rotary table Clockwise or anticlockwise
21 PCB transfer mode Manual /Automatic optional

 

Electrical industries appliances：Air conditioner, Television, Microwave, Electric cooker, Electric kettle, Induction cooker etc.

Vehicle industries application: Vehicle power supply, Vehicle light, Car audio etc.

Power supply appliance: Vehicle power supply, Energy saving power supply, Ballast etc.

By SMThelp Auto insertion • Picture • SMT 0 Comments

S3000 Radial Insertion Machine

LED vibrating Feeder (optional), insert direction 0°-360°, integral multiple of 1°, rotary table turn clockwise or anticlockwise.

Feature: The latest practical radial insertion machine, separated multiple sets of servo control system, assure you the steady performance, high density and more perfect. Application software bases on windows2000 operating system, user friendly interface, bring you better quality and higher efficiency.

1 Insertion rate 18000PCS / H
2 Non-performing rate Less than 300 PPM
3 Insert direction 0°-360°, integral multiple of 1°
4 Components span Dual span 2.5mm/5.0mm/7.5mm
5 PCB Size (Min)50 mm x50mm、(Max)450mm x 450mm
6 PCB thickness 0.79mm-2.36mm
7 Components specification Max body height 23mm, max body diameter 13mm
8 Components available Capacitor, Transistor, LED lights, Key Switch, Resistor, Connectors, Wire,  Potentiometers, Fuse Block and other vertical tape packed materials
9 Clinch Length 1.5-2.2MM (adjustable)
10 Clinch degree 10-35°(adjustable)
11 Input stations 20 stations(recommended), 20-100stations optional
12 Machine Size (L × W ×H) 1880mm×1200mm×1750mm
13 Station size 500mm×600mm×760mm
14 Machine Weight 2000kg (20stations)
15 Power supply 220V, AC (single phase) 50/60 HZ, 2.0KVA;
16 System Protection UPS, keep machine run 15 minutes without power
17 Working Power 1500W (Energy-saving)
18 Air pressure  0.6 Mpa
19 Air consumption 0.3 m3/minute
20 Circumstance temperature 5-25°
21 Machine noise 65 dB
22 Coordinate correction Machine vision systems, multi-point MARK vision correction.
23 Driving system AC Servo、 AC motors
24 Data input USB interface input (EXCEL format)
25 Control System English version interface (WINDOWS system control platform)LCD monitor
26 Component Density High Density Insertion
27 Rotary table directions Clockwise or anticlockwise
28 PCB transfer mode Manual / automatic optional

LED application：LED lighting, LED display, LED lights, LED control systems, LED luminous characters.  

 

Electrical industries appliances：Air conditioner, Television, Microwave, Electric cooker, Electric kettle, Induction cooker etc.