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Electronic component lead cutting by Manual
Automatic Electronic component lead cutting
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The Through Hole Assembly, also known as thru hole assembly, process uses the latest models with the quickest possible turnaround rate in the industry. Assembling excellent stable sequencing performance with easy operating software utilizing its high precision through hole assembly both by hand and automation to create electronic solder connections.
Automatic PIN/ Eyelet/Terminal insertion:
ManualPIN/ Eyelet/Terminal insertion:
Axial Sequencer – The axial sequencer machine takes axial leaded through-hole components from reels and creates a tape chain of components in order of insertion for use on the axial insertion machine.
Component Lead Hole Guidelines
PCBs should be punched or drilled for component lead insertion to the following recommended hole diameters for optimum performance:
Hole Diameter = Lead Diameter + 0.48 mm (0.019 in.) ± 0.08 mm (0.003 in.)
Hole sizes:
• Less than recommended – Might result in reduced insertion reliability
• Greater than recommended – Might result in loose components in the PCB
Holes used for board error correction should be 1.0 mm (0.040 in.) ± 0.5 mm (0.020 in.). Plated holes or translucent PCBs might affect performance
A Solder Paste Screen Printer for SMT is needed to screen solder paste onto the printed circuit board (PCB) before placement of surface mount components.
Solder Paste Screen Printer for SMT have been widely used in electronics by the PCB industry for screen solder mask. This equipment / machine has also been extensively used in the hybrid industry for screening solder paste. However, different equipment is used for the screening of solder mask and solder paste. The cost of screen printers can vary widely, depending on their degree of automation and the size of boards they can handle.
Solder Paste Printing Systems are available in three configurations: manual, semi-automatic and fully automatic. The machine can be table mounted, stand-alone, or in-line. Many semi-automatic printers offer manual vision alignment capability, while fully automatic printers offer automatic vision alignment.
PCBA Auto Insertion – Axial, DIP, Radial, Pin, Odd-Form
The primary sources for (new) automated through hole component insertion or through hole component assembly equipment today, are: Contact Systems, Fuji, Panasonic, TDK and Universal Instruments. All (5) OEMs have contributed to the advancements in equipment and technology that we use today to assemble printed circuit boards, and all provide spare parts and varying levels of technical support.
Contact System’s semi-automatic component insertion systems are capable of processing a wide range of components, including: axial, radial, dip, sip and even many odd-form devices. Although Contact’s machine are most commonly used to augment fully automatic assembly processes, it is not unusual to see the Contact Systems CS 400D and CS 400E component locators being used as the primary means of assembling printed circuit boards at many low to moderate volume manufacturing facilities. All CS 400 systems are ergonomically designed to minimize operator fatigue and maximize productivity by combining a convenient operator to machine interface with several types of parts delivery systems, including their: CS 210 Rotary Bin, CS 400LPD – Large Parts Dispenser, CS 241 Lighted DIP Dispenser and the CS 740 JIT Component Delivery Systems which are available in single ( CS 740BS ) and double picker ( CS 740BD ) configurations.
Contact System’s Ultra Clinch offers the unique feature of allowing the user to program lead lengths and clinch angles for each and every component being assembled.
Component insertion rates of 600 pph to 1,500 pph are typical.
Universal Instruments Corporation manufactures a complete line of through hole insertion equipment. Also known as Insertion Mounted Component ( IMC ) and pin in hole assembly equipment, UIC offers automatic component insertion platforms for: Axial, DIP, Pin, Radial, SIP, LED, Transistor and Odd-form devices.
Universal’s IMC line of axial component processing equipment includes:
Axial component sequencers that are available in the following models: 2596R, 2596A, 2596B, 2596C and 2596D. The expandable axial sequencers can be configured with: 20 to 220 stations using (20) station add-on modules, expanded range verifiers (ERV), refire, pass-thru or single board transfer – SBT . The typical yield rate of a Universal sequencer ranges from 12,000 pph to 25,000 pph.
To compliment the 2596 sequencer, Universal offers the following axial component insertion systems: 6285, 6287, 6287A, 6287B, Generation 8, VCD single head 8 and model 6295 dual head VCD. Other VCD based inserters include the Jumper wire single head 8 and Jumper wire dual head 8. The cycle rates of these machines range from 8,500 pph to 40,000 pph depending on their configuration and vintage. Aside from cycle rates their operating parameters are similar.
As an alternative to stand alone equipment, Universal also offers a combined sequencer/inserter for axial leaded devices. Referred to as: 6241, 6241A, 6241B, 6241C, 6241D, 6248/48F, VCD Sequencer 8 Inserter, these axial lead sequencer / inserters can be configured with the same features as stand alone equipment.
Universal’s DIP Inserter product line include: Uni-module, Multi-module and SIP platforms. Available options include: 4 Pin DIP LED Tooling, DIP/Socket tooling, Autostick, and Single Board Transfer. The single head Uni-mod or model 6796 will typically yield 2,500 pph to 3,200 pph. The dual head Multi-mod or model 6772 typically yields 3,400 pph to 4,200 pph.
Universal’s Radial Sequencer/Inserter product line inserts radially taped and reeled components with body diameters up to 13mm and lead spans of 2.5/5mm at speeds ranging from 6,500 pph to 11,000 pph. Often referred to as Rad 1, Rad 2, Rad 3, Rad 5 and Rad 8 machines, these platforms can be configured with: 20 to 80 stations, single board transfer – SBT and expanded range verifiers – ERV. Model numbers associated with the Radial products include: 6346, 6348, 6358, 6360 and 6380.
Fuji, Panasonic Factory Automation and TDK offer competitive products, including: Fuji’s Flexible Board Assembler – FBA, Panasonic’s RH & AV and TDK’s RH.
adjustable dual waves permit lead-free or tin/lead processing of through-hole and SMD boards to a maximum width of 250 mm
As PCBs are loaded onto the adjustable titanium finger conveyor, they are automatically prepped by an adjustable internal spray fluxing system which houses a precision spray nozzle assembly mounted to a reciprocating Y-axis drive mechanism to ensure even and accurate application of flux.
Solder processing temperature is settable to a lead-free compatible 300°C. The system includes an economical low-volume 200 kg (550 lbs. Approximate weight for lead free solder) capacity solder pot with an easy-handling roll-out feature. A built-in alarm signals when solder level is at the refill point.
The preheat stage takes place in a 600 mm (23.6″) glass-covered chamber where boards are heat-bathed by energy-saving forced hot air convection, as opposed to power-consuming, uneven IR heat.
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| Automatic spray fluxer produces uniform fine spray coverage of underside of each incoming board. | Integrated cooling zone provides rapid cooling for processed boards prior to exiting the conveyor. |
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| Energy-conserving 600 mm (23.6”) forced hot air convection preheater safely preps boards for higher temperatures of lead-free or tin-lead soldering while ensuring that fluxes are properly activated. | Process area—where dual waves are generated by titanium alloy wave nozzles. |
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| Preheat area remains enclosed under glass during processing, preventing escape of hot air. | With front panel removed, dual solder pumps (top) and solder pot below are exposed. Electrical panel is accessed by removing cabinet door on right side. |
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| Cooling fans apply focused below-board heat to quickly lower temperatures of processed boards. | Titanium-alloy wave nozzle and components resist corrosion. Finger conveyors are automatically cleaned prior to loading of each board. |
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| Titanium finger conveyor is hand-crank adjustable to boards of up to 350 mm width. | Titanium finger conveyor is hand-crank adjustable to boards up to 350 mm width. Fingers are self cleaning. |
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| Built-in flux fume exhaust hood and filter. Flux vapors are extracted through a built-in fume hood and filter, and out of the system through an exhaust flange on the top of the unit. The filter is easily removable for cleaning. | A tote case containing all hand tools necessary for maintenance, repair or disassembly |
| Nuts | |||
| 42519400 | Hex Nut | * | |
| 42519500 | Hex Jam Nut | * | |
| 42519600 | Hex Nut – Machine Screw | HEXNUT-MS | |
| 42519700 | Hex Nut – Small Pattern | HEXNUT-SP | |
| 42519800 | Hex Nut – Metric | * | |
| 42519900 | Hex Nut – Nylon | HN-N | |
| 42555700 | Hex Nut – Left Hand Thread | HN-LHT | |
| 42520000 | Square Nut – Standard | SQNUT-STD | |
| 42520100 | Square Machine Screw Nut | SQMSNUT | |
| Socket Button Head Screws | |||
| 42520200 | Socket Button Head Screw | SBHS | |
| 42520300 | Socket Button Head Screw | SBHS-NP | |
| W/Nylon Patch | |||
| 42520400 | Metric Socket Button Head | MSBHS | |
| Screw | |||
| Hex Head Screw | |||
| 42520500 | Hex Head Cap Screw | HHCS | |
| 42520600 | Hex Head Machine Screw | HHMS | |
| 42521200 | Metric Hex Head Machine | MHHMS | |
| Screw | |||
| 42522100 | Lag Screw | LAG SCR | |
| 42555300 | Hex Head Cap Screw – Full | HHCS-FTHD-SMHD | |
| Thread – SMHD | |||
| Socket Head Cap Screws | |||
| 42520700 | Socket Head Cap Screw | SHCS | |
| 42520800 | Socket Head Cap Screw | SHCS-NP | |
| W/Nylon Patch | |||
| 42520900 | Socket Head Cap Screw | SHCS-SS | |
| Stainless Steel | |||
| 42521000 | Socket Head Cap Screw | SHCS-LH | |
| Low Head | |||
| 42521100 | Metric Socket Head Cap | MSHCS | |
| Screw | |||
| 42521300 | Socket Head Cap Screw | SHCS-N | |
| Nylon | |||
| 42554900 | Metric Socket Low Head Cap | MSLHCS | |
| Screw | |||
| Flat Head Screws | |||
| 42521400 | Flat Head Machine Screw | FHMS | |
| 42521500 | Flat Head Wood Screw | FHWS | |
| 42521600 | Socket Flat Head Screw | SFHS | |
| 42521700 | Socket Flat Head Screw | SFHS-NP | |
| W/Nylon Patch | |||
| 42521800 | Metric Socket Counter Sink | MSCS | |
| Screw | |||
| 42521900 | Flat Head Self Tap Screw | FHSTS-TA | |
| Type – A | |||
| 42522000 | Slotted Flat Head Screw | * | |
| Nylon | |||
| 42555400 | Flat Head Thread Cutting | FHTCS | |
| Screw | |||
| 42555600 | Flat Head Machine Screw 100 | FHMS-100 DEGREE | |
| Counter Sunk | |||
| Pan Head Machine Screw | |||
| 42522200 | Pan Head Machine Screw | PHMS | |
| 42522300 | Pan Head Self Tapping Screw | PHSTS-TA | |
| Type-A | |||
| 42522400 | Pan Head Self Tapping Screw | PHSTS-TF | |
| Type-F | |||
| 42522500 | Metric Pan Head Machine Screw | MPHMS | |
| 42522600 | Pan Head Screw – Nylon | PHS-N | |
| 42555000 | Pan Head Self Tapping Screw | PHSTS-T25 | |
| – Type 25 | |||
| 42555500 | Pan Head Thread Cutting Screw | PHTHCS | |
| Round Head Screws | |||
| 42522700 | Round Head Drive Screw | RHDS-TU | |
| – Type U | |||
| 42522800 | Round Head Machine Screw | RHMS | |
| 42522900 | Round Head Wood Screw | RHWS | |
| 42566000 | Round Head Square Neck Bolt | RHSNB | |
| Set Screws | |||
| 42523000 | Socket Set Screw Cone Point | SSSCNP | |
| 42523100 | Socket Set Screw Cup Point | SSSCPP | |
| 42523200 | Socket Set Screw Cup Point | SSSCPP-NP | |
| W/Nylon Patch | |||
| 42523300 | Socket Set Screw Flat Point | SSSFP | |
| 42523400 | Socket Set Screw Half Dog Point | SSSHDP | |
| 42523500 | Socket Set Screw Knurl Cup Point | SSSKCPP | |
| 42523600 | Socket Set Screw Oval Point | SSSOP | |
| 42523700 | Socket Set Screw Cup Point | SSSCPP-SS | |
| Stainless Steel | |||
| 42523800 | Metric Socket Set Screw Cup Point | MSSSCP | |
| Shoulder Screws | |||
| 42523900 | Socket Head Shoulder Screw | SHSS | |
| 42524000 | Metric Socket Shoulder Screw | MSSS | |
| 10463000 | Shoulder Screws | * | |
| Washers | |||
| 42524100 | Flat Washer | FW | |
| 42524200 | External Tooth Lock Washer | ETLW | |
| 42524300 | Internal Tooth Lock Washer | ITLW | |
| 42524400 | Split Lock Washer | SLW | |
| 42524500 | Metric External Tooth Lock Washer | MITL | |
| 42524600 | Metric Flat Washer | MFW | |
| 42524700 | Flat Head External Tooth Lock | FHETL | |
| Washer | |||
| 42524800 | Split Lock Washer, Black | SLW-BLACK | |
| 42524900 | Flat Washer, Black | FW-BLACK | |
| 42555100 | Machine Screw Flat Washer | MS-FW | |
| Pins | |||
| 42525000 | Standard Dowel Pin | SDP | |
| 42525100 | Oversize Dowel Pin | ODP | |
| 42525200 | Pull Dowel | PD | |
| 42525300 | Dowel Pin – Pic | DP-PIC | |
| 42525400 | Spring Pin | SPRG PIN | |
| 42525500 | Taper Pin | * | |
| 42525600 | Metric Standard Dowel Pin | MSDP | |
| 42525700 | Metric Spring Pin | MSP | |
| 42555200 | Spirol Pin – Pic | SP-PIC | |
| Inserts | |||
| 42525800 | Heli-coil Insert | * |











We can supply smt machine parts, smt spare parts, replacement parts for pick and place machine, Brands including FUJI, SIEMENS, PANASONIC, JUKI, YAMAHA, , etc.
Part of product list:
|
Compatible for |
Part name |
Part No. |
Usage |
|
fuji NXT H01 |
H01 Filter (with plastic BKT) |
AA1FZ01 |
Consumable parts |
|
fuji NXT H12 |
H12 Filter (with plastic BKT) |
AA19H02 |
Consumable parts |
|
fuji NXT H01 |
H01 smt filter |
XH00560 |
Consumable parts |
|
fuji |
smt pin thick pin |
ADCQK8010 |
replacement parts |
|
fuji |
smt pin thin pin |
ADCQK8010 |
replacement parts |
|
fuji XP243 |
XP243 U axis PULLEY |
AGFTR8220 |
replacement parts |
|
fuji XP243 |
XP243 U axis PULLEY |
AGFTR8230 |
replacement parts |
|
fuji |
fuji sliding block and thimble |
O0186 |
replacement parts |
|
fuji CP6 |
CP6 HOLDER |
AWPH3110 |
replacement parts |
|
fuji CP43 |
CP43 CLUTCH |
MPH0501 |
replacement parts |
|
fuji QP242 |
QP242 Filter |
H3022T |
Consumable parts |
|
fuji CP41 |
CP41 press button |
O0191 |
replacement parts |
|
fuji IP3 |
IP3 Filter |
H30215 |
Consumable parts |
|
fuji CP6 |
cylinder |
WPA5150 |
Consumable parts |
|
fuji CP7 CP8 |
smt filter |
DCPH3780 |
Consumable parts |

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angela@smthelp.net

angela@smthelp.net

angela@smthelp.net

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angela@smthelp.net
Let’s grow our ‘circle of friends’ .
http://www.chinadaily.com.cn/china/2015-12/31/content_22890743.htm
BEIJING – President Xi Jinping highlighted poverty reduction and China’s international role in his New Year speech Thursday.
In an address transmitted live by state broadcasters, Xi called for confidence and hard work for a good beginning in the home stretch of building a “moderately prosperous society in all respects.”
Xi said that a meeting of the Communist Party of China (CPC) in late October set out a promising and encouraging blueprint for development over the next five years.
Xi noted that lifting tens of millions of rural people out of poverty was his top concern, and called for joint efforts to achieve this goal.
“We should care for all people facing difficulties, making them feel warm from the bottom of their hearts,” Xi said.
It is the third New Year speech Xi has given since 2013.
PAINS AND GAINS
Xi extended his New Year wishes to Chinese people of all ethnic groups, compatriots in Hong Kong and Macao, compatriots in Taiwan and overseas Chinese, as well as friends from other countries and regions.
“In 2015, Chinese people gave a lot, and we received a lot too,” Xi said, citing the fact that the country’s economic growth continues to be among the fastest in the world, reforms are in full swing and there has been deepened judicial reform.
The “three stricts and three earnests” campaign and anti-corruption fight have also been improving the country’s political environment.
Xi recalled the large-scale commemoration for the 70th anniversary of victory in the Chinese People’s War of Resistance Against Japanese Aggression and in the World Anti-Fascist War. During the event, Xi announced China will cut troops by 300,000.
“Our commemorative activities and the grand military parade showcased the truth that justice will prevail, peace will prevail and the people will prevail,” Xi said.
Xi noted that his meeting with Ma Ying-jeou in Singapore in November and their handshake, the first between leaders of the two sides of the Taiwan Strait in 66 years, reflected the common wish of compatriots from both sides for the peaceful development of cross-Strait relations.
The president cited more milestone moments, including Beijing winning the bid to host the 24th Winter Olympics, the RMB’s inclusion into the currency basket of the Special Drawing Rights of the International Monetary Fund, China’s first homemade large passenger aircraft C919 rolling off the assembly line, Tianhe-2 supercomputer remaining the world’s most powerful system for the sixth consecutive time, the country’s first space telescope to search for signals of dark matter sent into space and Tu Youyou winning the Nobel Prize in Physiology or Medicine.
“All these show us that, as long as we persevere, dreams will come true,” Xi said.
“This year, we had joys, but we also had sorrows,” Xi said, recalling cruise ship Eastern Star capsizing, catastrophic fires and explosions at a chemical warehouse in Tianjin and the Shenzhen landslide.
“These accidents led to many lives lost, and it’s also deeply harrowing that our compatriots were cruelly killed by terrorists,” Xi said. “We mourn them, and hope that the deceased rest in peace and the living are safe and healthy.”
Recognizing that people still have difficulties and troubles, Xi vowed that the Party and the government will continue to make concrete efforts to protect people’s lives and property, improve their livelihoods and ensure their health.
INT’L PLAYER
China must not be absent from international affairs, as the world is looking forward to voices and answers from China, Xi said.
“The world is so big, the challenges so complicated, ” he said.
“For those people torn by hardship and war, we need to offer not only sympathy and compassion, but also responsibility and action,” Xi said.
“China will always welcome the world with an open embrace, and we will also extend our hand to those in difficulty as best as we can, and our ‘circle of friends’ will grow,” Xi said, borrowing a term from the popular messaging app WeChat.
Throughout 2015, Xi said, China’s leaders have taken active part in international conferences and diplomatic activity, bringing substantial progresses in the “Belt and Road Initiative,” while contributing to the United Nations 2030 agenda for sustainable development and the global fight against climate change.
He said, “We have only one earth, one home for the peoples of all nations.”
Xi expressed his earnest hope that the international community could work together for peace, in a spirit of cooperation. “By turning antagonism to synergy, hostility to friendship, together we will forge a community of shared destiny for all humankind,” said the president.