Odd-form component mounter
Improve product quality and increase production capacity solution.
odd-form solutions are designed for high volume and high mix production. Odd-form process automation is an efficient way to improve profitability significantly by increasing the throughput and assembly quality.
The benefits can be measured in assembly reliability, accuracy and flexibility, labor savings, assembly yield improvements, floor space savings and optimization of processes.
We designed and manufactured Auto Insertion machine in Shenzhen China, -- Decreasing labor cost -- Easier manufacturing and operations management -- Predictable Product Quality – Less repairs -- No wrong parts nor wrong polarity -- Less risk of damage due to human contact (contamination, ESD, physical damage to components) -- Better clinching, less risk of solder issues. -- Smaller factory space required to produce same volume of product Welcome to visit Through Hole Technology Channel: https://www.youtube.com/channel/UCXvX1BREsZIKMSFBXKVGCCg
Automatic component insertion provides the consistency required to
ensure the highest levels of circuit board quality, throughput, and
process control. When properly planned and implemented, automatic
component insertion provides significant cost savings in the
printed circuit board assembly process.
The benefits realized from automating circuit board assembly processes
span all areas of manufacturing. Ultimately, all of these
benefits result in improved products and reduced production costs.
Three key inputs affect the economics and logistics of PC board
assembly: (1) the circuit boards, (2) the equipment used to assemble
the boards, and (3) the components to be inserted. By precisely
understanding and standardizing these three primary elements,
manufacturers can improve the quality of the finished boards,
increase the throughput of the assembly equipment and the system,
and more precisely define the process control standards to provide a
basis for future applications. Standardizing these elements reduces
process variability, which leads to increased insertion reliability,
improved product quality, enhanced system price/performance and,
ultimately, reduced production costs.
Before the manufacturing course begins, business necessities require an in depth verification and comparability of product design vs. manufacturing outcomes, often called First Article Inspection (FAI). Frequently used within the aerospace, medical electronics and automotive industries, FAI studies have gotten an ordinary course of to make sure high quality and consistency of the ultimate product is in order. Although conducting FAI could be advanced, technological developments and person pleasant software programs have allowed customers to implement and execute this course of shortly and precisely.
As an official authentication technique for production, FAI intention is to overview and authorize dimensional studies. FAI stories make the most of dimensional properties of a manufacturing like design specs, to make sure of consistency or uncover any deviations. This inspection ensures reliability and repeatability of the manufacturing course, in addition to making certain the producer’s capability to provide elements in accordance with specifications.
What is the aim of FAI?
The goal of a FAI report outlined below:
FAI studies are crucial when any of the following occur:
Before proceeding with manufacturing elements, FAI studies will be helpful in figuring out whether or not a production course of action is able to deliver elements constantly within design parameters. Furthermore, FAI studies present construction between buyer and provider for understanding and verifying the final mission necessities. FAI additionally assists buyer and provider with communications and help to avoid future miscommunication. This course of action additionally ensures that you will be using the precise supplies and instruments, offering an efficient initiative for the anticipated outcomes for manufacturing.
A full FAI requires that each field has been accounted for. With a partial FAI report, any subject missed will affect the FAI sucess. In regards to any excellent fields, they might be crammed out at a later date or utilizing earlier knowledge, on condition that it applies to the precise traits of duplicate elements produced by the identical manufacturing course of action.
Before the primary manufacturing beings to run elements, many components have to be accounted for with the intention to execute FAI planning, which generally embrace the following:
Records for the manufacturing course of action– manage actions to be executed all through FAI course of and accountable suppliers/organizations.
Ensure authorized materials sources, laboratory and relevant manufacturing, planning, routing and buying are in accordance with the specifications.
Waste Streams from Printed Circuit Board Manufacturing
Waste Stream Waste Stream
Waste Source Description Composition
Cleaning/Surface preparation 1. Airborne particulates
2. Acid fumes/organic vapors
3. Spent acid/alkaline solution
4. Spent halogenated solvents
5. Waste rinse water
Catalyst application/
Electroless plating
1. Spent electroless copper bath
2. Spent catalyst solution
3. Spent acid solution
4. Waste rinse water
Pattern printing/masking 1. Spent developing solution
2. Spent resist removal solution
3. Spent acid solution
4. Waste rinse water
Electroplating 1. Spent plating bath
2. Waste rinse water
Etching 1. Spent etchant
2. Waste rinse water
Board materials,
sanding materials,
metals, fluoride,
acids, halogenated
solvents, alkali.
Acids, stannic
oxide, palladium,
complexed metals,
chelating agents.
Vinyl polymers,
chlorinated
hydrocarbons, organic
solvents, alkali.
Copper, nickel, tin,
tin/lead, gold,
fluoride, cyanide, sulfate.
Ammonia, chromium,
copper, iron, acids.
Profesional in AI/SMT machine and spare parts of AI/SMT .
1.We have original drawing ,what we can make is almost the same quality with original spare parts.
2.All the process when manufactured ,our engineer would give guide and test the quality.
3.Only when the qulity is passed will we let the parts into our store.
4.Also we can control our spare parts in a very low price, when control it on a good quality.
Reels or ammo packs of radial leaded components are loaded on the sequencer module, dispensed, and inserted in the PCB following the programmed sequence. Component dispensing heads remove components from the carrier tape and place them in component carrier clips located on the sequencer chain assembly. The sequencer chain assembly transports the components to the insertion area. While the components are on the sequencer chain assembly, the carrier tape is removed. The component transfer assembly transfers components from the sequencer chain assembly into the insertion head tooling. The insertion tooling guides the leads through the holes in the PC board. The cut and clinch unit cuts and then forms the leads, securing the component in the PC board.
Automation technique is applied to the development of mechanical manufacturing industry ，which can greatly improve productivity, in other hands, the machinery manufacturing automation technology is currently one of the most valuable in the world of science and technology, it is to promote the development of social productivity and also make people’s life become more quickly, play an important role in improving people’s living standard.
But with the development of mechanical processing manufacturing, also can not avoid artificial operating machinery and equipment, and always heard the sad news, such as workers injury or death when operating the machine.On May 29, a factory ‘s worker body is stuck to the machine unfortunately when operating the machine， while firefighters rushed to the rescue, the women were taken to a hospital successful, but the last，the woman died of his wounds.This let us deep thinking.
So in our SMT/AI industry，every workers must to know the machine security issues and safety guidelines，it‘s very important，we must ensure the safety of workers！
Security issues and safety guidelines：
1 Tooling cuff requirements beam, work shoes should be prevented slippery, and can’t wear high heels.
2 When working alongside the material stack， must press the STOP button bright women scarves.
3 The woman should on long hair to disk, and the men tie to close firmly, prevent into the machine at work.
4 Single machine operation, it is strictly prohibited to many people at the same time.
5 Hands in upper and lower, inside the machine components to use pliers or tweezers (axial element), hands, hands after leaving the plug-in area, then operate the control panel.
6 Must sure to remove all tools sundry machine worktable when start to operate the machine.
7 Work in it is prohibited to put any goods on the worktable, so as not to damage the machine.
8 In the work such as unexplained machine stopped suddenly, may not be reached below the plug-in head.
9 Plug-in mistakes in normal production, may not be reached to the head.
10 For the automatic machine, the machine in normal production, it is forbidden to reach into to send slab bridge.
11 To understand the mesa machine movement area, not collision.
Maybe there are more things we should care，safety is the basis of the production.So please every factory ’s leader pay more attention to the Security issues and the workers must be more care.
S600-OF SERIES
AUTO INSERT&SURFACE MOUNTING MACHINE
The s-600-of is a revolutionary new concept from southern machinery.
that allows the placement or insertion of both http://tadalafiltablets.net surface mount
and through-hole components.
Nozzle: 6 PCS
?PCB Size:400*360mm
?Speed:12000-15000CPH
?Insert Object:Capacitor,Switch,
Connector, etc.
?Mounting Objet:Standard SMD
CLICK HERE TO SEND ME A EMAIL
[su_heading size=”25″ margin=”10″] More Reasons to Choose the Pneumatic Stencil Cleaner S-1688: [/su_heading]
1. Zero pollutants from SMT stencil cleaning machine; protects our earth.
2. 2-grade filter for SMT stencil cleaning machine cleaning fluid circulation use.
3. 3 minutes to complete a SMT stencil cleaning cycle.
4. Improves the quality of your electronic products and PCBA welding effect.
5. Saves Energy & Eliminates Fire hazard (no electrical cord).
6. No VOCs, protection of the environment above regulatory standards.
7. Reduces costs on cleaning solutions, as it is recycled back into the closed system.
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