Odd-form component mounter
Improve product quality and increase production capacity solution.
odd-form solutions are designed for high volume and high mix production. Odd-form process automation is an efficient way to improve profitability significantly by increasing the throughput and assembly quality.
The benefits can be measured in assembly reliability, accuracy and flexibility, labor savings, assembly yield improvements, floor space savings and optimization of processes.
We designed and manufactured Auto Insertion machine in Shenzhen China, — Decreasing labor cost — Easier manufacturing and operations management — Predictable Product Quality – Less repairs — No wrong parts nor wrong polarity — Less risk of damage due to human contact (contamination, ESD, physical damage to components) — Better clinching, less risk of solder issues. — Smaller factory space required to produce same volume of product.
Odd-form components are the only remaining discrete components left to hand assessmbly of a Printed Circuit Board.
The reasons are many,but the fundamental reason is that there are no standards that govern the shape,lead count,packaging,etc.Therefore,most manufacturers are left to handle the components as a special request for proposal and address the problem with a very customized platform.
Our odd components machine is one of the best automation machine for the job can handle components ranging from a 0.01“single pin to a 12”square block if required and do it without tool change or at least an automatic tool change.
This machine also be equipped with vision to inspect the leads and the top of the device for orientation or even position correction.
we are professional in this project ,not only just 2or 3 parts . we can install 6 to 48 feeder ,If you have some non-standard shaped components required to complete the machine, you can give us to help you solve.
Machine advantage
1.High return of machines investment
2.Labour saving
3.reduce the related labor costs
4.Keep workmanship consistent with quality
5.Improve the capacity and reliability
6.Space saving
How to realize inserting radial components in a chip mounter?
Normally , chip mounters are used to pick and place SMD components . But if you want to use your chip mounter to insert the radial components ,it is allowed also.
S-RF1001 The through-hole feeder for mounter *The S-RF1001 is a revolutionary new concept from Southern Machinery that allow the placement or insertion of both surface mount and through-hole components. Can adaptive most of mounter.
*We use the special way to modify feeder, can achieve Fuji, Juki, YAMAHA, MYDATA and other machine brands to insert the radial components.
CLICK HERE TO SEND ME A EMAIL
Carrier Clip is the very common wearing parts in Radial insertion machine.
We manufacture the high copy spare parts , promise the quality and keep low cost .
Very welcome to inquiry .
CLICK HERE TO SEND ME A EMAIL
1.SMT Equipments,include:
- 1.One stop LED SMT whole line solution
- 2.SMT peripheral equipments
2.AI Equipments,include:
- 1.Axial insertion machine
- 2.Radial insertion machine
- 3.Odd form insertion machine customed
3.Full Pneumatic Stencil Cleaner
4.
Support non-standard machine customization
5.Accessaries,include:
- 1.AI machine spare parts and consumables ( Universal,XG ,or others)
- 2.SMT machine spare parts and consumables(Different brand )
Waste Streams from Printed Circuit Board Manufacturing
Waste Stream Waste Stream
Waste Source Description Composition
Cleaning/Surface preparation 1. Airborne particulates
2. Acid fumes/organic vapors
3. Spent acid/alkaline solution
4. Spent halogenated solvents
5. Waste rinse water
Catalyst application/
Electroless plating
1. Spent electroless copper bath
2. Spent catalyst solution
3. Spent acid solution
4. Waste rinse water
Pattern printing/masking 1. Spent developing solution
2. Spent resist removal solution
3. Spent acid solution
4. Waste rinse water
Electroplating 1. Spent plating bath
2. Waste rinse water
Etching 1. Spent etchant
2. Waste rinse water
Board materials,
sanding materials,
metals, fluoride,
acids, halogenated
solvents, alkali.
Acids, stannic
oxide, palladium,
complexed metals,
chelating agents.
Vinyl polymers,
chlorinated
hydrocarbons, organic
solvents, alkali.
Copper, nickel, tin,
tin/lead, gold,
fluoride, cyanide, sulfate.
Ammonia, chromium,
copper, iron, acids.