Southern Machinery provides professional SMT peripheral equipment
Universal Instruments/Axial Insertion/AI spare parts
41059901 SLEEVE, BEARING 40821301 BUSHING 40520204 GO RINGS 40821201 BUSHING 40520201 GO RINGS
40520203 GO RINGS 40520202 GO RINGS 41499603 ANVIL, VSL 41499703 CUTTER FORMER 41499701 CUTTER FORMER
41499706 CUTTER FORMER 41700801 PIN & CLIP ASSY 41848601 CLAMP,RETAINER 41700803 RP 41700805 PIN 42480201 ESCAPE,RH
42480101 ESCAPE,LH 42804702 CARRIER CLIP ASSY 42804703 CARRIER CLIP ASSY 42718601 CLAMP 42740613 FITTING
42717602 HOUSING 42686801X CARRIER CLIP II ASSY 42509001 ROLLER 42513301 RAMP 43366105 FORMER,LEFT
42502501 SLIDE SLIDE 43366205 FORMER,RIGHT 43366107 FORMER,LEFT STD 43461501 CUT FORM 43366207 FORMER
43461601 CUT FORM 43461801 ANVIL 43470602 HOUSING,CLINCH 43470601 HOUSING,CLINCH 44241906 ARM
44241912 ARM KICKOUT-RH 44241505 FORMER 44241904 ARM KICKOUT STD RH 43871802 CUTTER 44241405 FORMER
43871702 BUSHING 43871701 BUSHING 44242004 ARM,KICKOUT,STD,LH 43556202 CLAMP 44242012 ARM
44242006 ARM 44266704 DRIVER TIP,R 44266703 DRIVER TIP,R 44281702 BUSHING CUTTER,STD 44266803 DRIVER TIP,L
44426606 PUSHER, UPPER 5.0 44426701 PUSHER, LOWER 44896802 SUPPORT,GUIDE 44962901 SHAFT 44629802 CLAMP, JAW
44629902 CLAMP,DUAL JAW 44629702 CLAMP, JAW 44629706 CLAMP 44624302 PLATE, TOP 44629502 GUIDE,DUAL JAW
44624203 STOP 44963001 BEARING 44963002 BEARING 44964701 PISTON, ANVIL 45095202 HOLDER, LATCH
45053801 LATCH 45251701 ANVIL-STD 45218501 SPREADER 45345501 CLEVIS ACTUATOR ASM 45315502 PLUG
45592601 BLADE 45592520 FORMER 45592420 FORMER 45592508 FORMER 45586701 O-RING .489 X .070
45592408 FORMER, 45452001 SPRING, EXTENSION 45575702 CUTTER,ANVIL 45592701 BLADE 45373901 SPRING
45744401 BUSHING,CUTTER 45798406 TUBE 46276401 RATCHET DRIVE DETENT 45988201 INDEX WHEEL 46488901 STOP,ACTUATOR
46287002 FLAG,MOLDED 47062501 RP 47062502 SPRING 46500701 INS HD ASSY 80000109 SHCS 4-40 X 1/8 80000104 SHCS 4-40 X 1/2
80000101 SHCS 4-40 X 3/16 80000102 SHCS 4-40 X 1/4 80000407 SHCS 8-32 X 1 80000302 SHCS 6-32 X 3/8 80003815 SSS 10-32×1/2
80002608 SFHS 10-32×3/8 80000515 SHCS 10-32 X 1/2 80000608 SHCS 1/4-20 X 1-1/4 80002201 SFHS 4-40×1/4 80000518 SHCS 10-32 X 7/8
80000514 SHCS 10-32 X 3/8 80001301 SBHS 4-40×1/4 80009905 SDP 1/8 X 7/8 80010103 SDP 1/4 X 3/4 SDP 80004602 SSS 4-40×3/16
80007204 SSSOP 1/4-20 X 3/4 80011003 SHSS 1/4 X 5/8 80011303SCREW SHSS 1/2×3/4 80010106 SDP 1/4 X 1-1/4 90055225 PUSHER,PULL DOWN
80011205 SHSS 3/8 X 1 80018705 SLW #10 90054811 HOUSING,CLIP 7.5.5.0 80025913 PIN 90050416 ECCENTRIC,INSULATED
HEXNUT-MS 10-32 O-RING .049 X .103 SDP 1/16 X 3/8 O-RING .125 X 070 PISTON & SHAFT UNIT
40152406 STD HD CHAIN ASSY 40152306 LEFT STD CLIP ASSY 40152302 OUTSIDE CLIP ASSY-LH 40152206 RIGHT STD CLIP ASSY
40152304 LEFT STD CLIP ASSY 40152301 OUTSIDE CLIP ASSY
Southern Machinery : To Provide professional solution of SMT/AI & SMT peripheral equipments. We provide totally…
由 Auto Insertion 发布于 2015年12月14日
SMT feeder
FREQUENTLY ASKED S-K100 High Speed LED PICK & PLACE MACHINE QUESTIONS AND ANSWERS
1)What is high speed led tube and led strip pick and place machine ?
The high speed automatic SMT mounting machine is the equipment used to realize high-speed, high accuracy completely automatic mounting the electric elements like LED light sphere, electric resistance , electric capacity etc. It is the mot essential and most complex equipment in the entire SMT production. The mounting machine is the major machine in SMT production line, and it is already developed from the early low speed mechanical mounting machine to high-speed optics mounting machine, and to multipurpose, flexible connection modulation development.
2)What machines does the LED PCB board assembly need ?
The LED mount technical process simplification is: Printing, Pick and placing, Soldering, Overhaul (in each part, you can join examine link to control quality)
3) What are the advantages of Langke smd pick and place machine?
A.Top high speed in the world, quicker than the main SMT pick and place machines brands like Siemens, Fuji, Samsung, Panasonic, Sanyo and Juki led pcb pick and place machines;
B.Lowest power consumption, 2.5-3.5KW/Hour, our machine has the smallest electricity consumption among the high speed pcb pick and place machine manufacturers in China
C.Match vacuum pumps along with the main machine, no need to match extra vacuum pump;
D.Electric control system is installed on the top of the main machine, easy to maintain, and has a good damp proof effect;
E.Integrated forming steel frame, guarantee stable performance on high speed running conditions.
F.The distance of sucking mouth can be adjusted manually, photoelectric will make sure the accuracy after adjust, allow you to mount different pitches PCB board.
4) What kinds electric components can use our automatic led smt pick and place assembling machine!
The main elements our machine can mount include: LED lights, electric capacity and electric resistance, sizes like: 0805,1206,2121,2835,3014,3528,5050,5630,5730,RGB; mainly for 1.2-1.5 meter LED light tube, LED panel light, 0.5-1.0 meter LED light strip , RGB strip.
Label – Caution/Warning/Danger －－for All Auto Insertion and SMT machine
This is the symbol to get the attention of the operator. Its real meaning is dependent on the color scheme.
Frequently Asked S-600-OF Pick & Place Radial Component machine Questions and Answers
What components can the S-600-OF place?
The S-600-OF can place components ranging from 0402-??mm2 .
Radial Leaded components
Package range is
What is the minimum/maximum PCB size?
S-600-OF can populate a 2″x2″ (50mmx50mm)/15″x18″ PCB(381mmx460mm)
Thickness range: 0.5mm-5.0mm
Weight is restricted to 3.3 lbs. maximum (completed PCB)
What is the topside/bottomside PCB clearance?
Maximum component height is o.256″(6.5mm)
Bottomside clearance is 30mm under the PCB
1. What will be assembled?
2. How much of it will be assembled?
3. How fast must it be assembled?
4. What operations must be performed?
5. In what order should those operations be completed?
6. Can the product design be adapted to accommodate automation?
7. Where are the “trouble spots” in how the product was previously assembled?
8. How well do the parts and components meet tolerances?
9. What Quality standards does the part have to meet?
10. Is there enough space for the equipment?
11. What kind of environment will the equipment be in?
12. How much money is available to spend and When?
13. Will workers need to be hired to run and maintain the equipment?
14. Will workers need to be reassigned?
15. Will the machine be located in another country?
How to evaluate SMT Auto Insertion machine supplier
Quality System Assessment Summary Report
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Supplier: |
Commodity Team: |
Primary Audit Contact: |
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Address: |
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Supplier Commodity/Product Specialty: |
Audit Team: |
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Phone: |
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Fax: |
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Elements |
Max. |
Audit Date:
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Re-audit Date: / / |
% Improvement |
Physical/ Logistical Capabilities (for information only) |
Score (0-3) |
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Score |
Score |
Score |
A. Geographic location |
3 |
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1 Management Responsibility |
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B. Plant condition / size |
3 |
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2 Quality System |
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C. Employment / labor recruiting |
2 |
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3 Contract Review |
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D. Finance resources |
3 |
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4 Design Control |
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E. Pricing history |
2 |
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5 Document and Data Control |
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F. Equip. Condition /age / application
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2 |
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6 Purchasing and verification
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G. Backlog / capacity status |
2 |
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7 Customer Supplied Products |
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Yes/ No for following |
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8 Product Identification and Traceability |
4 |
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H. ISO / QS 9000 certified |
Yes |
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9 Process Control |
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I. Design Capability |
Yes |
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10 Inspection and Testing |
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J. Quick turn/prototype capability |
Yes |
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11 Control of Inspection and Test Equip.
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12 |
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K. JIT capability / Kanban |
Yes |
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12 Inspection and Test Status |
2 |
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13 Control of Nonconforming Product |
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14 Corrective and Preventive Action |
6 |
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Calculations: |
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15 Handling, Storage, Pack. and Delivery |
9 |
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1. Quality System Score (%): |
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16 Control of Quality Records |
5 |
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Total Audit Score x 100 |
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17 Internal Auditing |
10 |
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(Total Max. Score – N/A Score) |
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18 Training |
6 |
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2. % Improvement: |
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19 Servicing |
4 |
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(New Score – Previous Score) x 100 |
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20 Statistical Techniques |
30 |
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Previous Score |
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21 Continuous Improvements |
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Total Score |
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Auditor’s Signature:
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% Score |
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Date: |
Quality Control for Auto Insertion machine manufacturing
Quality Control
Every Auto Insertionl machine
is subjected to a Quality Acceptance Test (QAT) before being shipped to
its customer. There are 4 phases to a QAT:
Phase I – Pre-Dry Cycle
The
appropriate pattern program is loaded and the machine performs a short
part run with all motions and mechanisms functioning to check setups and
speed. All data is recorded on the machine’s event log.
Phase II – Dry Cycle
Can
only occur after successful completion of the Pre-Dry Cycle. The
machine is run with all motions and mechanisms functioning but without
boards or inserting components for a pre-specified period of time. All
data is recorded on the machine’s event log.
Phase III – Integrity Run (Final Run)
Can
only occur after successful completion of the Dry Cycle. This is a
simulated production run to check insertion performance and speed.
Results are recorded on the machine’s event log.
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Axial Inserter S4000 |
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Radial Inserter S3000 |
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Phase I |
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Parts Run |
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2000 |
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2000 |
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Insertion PPM * |
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0 |
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0 |
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Intrinsic Availability ** |
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100% |
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100% |
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Phase II |
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Length of Run |
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12 hrs. |
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12 hrs. |
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Intrinsic Availability |
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95% |
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95% |
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Phase III |
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Minimum Parts Run |
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20000 |
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20000 |
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Allowable Insert Errors |
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10 |
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20 |
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Intrinsic Availability |
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95% |
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95% |
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Acceptable PPM Levels |
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500 – 1000 |
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1000 |
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Confidence Level |
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95% |
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95% |
* (# of good insertions / total # of insertions)
** (# of hours the machine is ready to run / total # of hours machine planned to run)
Phase IV – Customer Acceptance (Optional)
Can
only occur after successful completion of the Integrity Run. The
customer visits the factory to watch verify the machine’s ability to
meet performance requirements. The customer’s production run is
simulated and all options are verified and explained.
For any further questions regarding the customer acceptance procedure, please contact:
Albert Wen
Albert@smthelp.net
Phase V – Preproduction Acceptance (At customer site)
Service engineer installs the machine and assures it is setup
and running with the same degree of operational efficiency as at the
factory.
S7000 full automatic pin insertion machine working video
This is a working video of S7000 pin insertion machine.
S7000 maybe is the first pin insertion machine in the world.
Want more information,pls leave a comment
