By Article • • • • • • • • • • • • • • • • • • 0 Comments

Universal Instruments/Axial Insertion/AI spare parts

                                        

41059901 SLEEVE, BEARING                                         40821301 BUSHING                       40520204 GO RINGS                                40821201 BUSHING                       40520201 GO RINGS

                 

                                        

40520203 GO RINGS                                           40520202 GO RINGS                              41499603 ANVIL, VSL                         41499703 CUTTER FORMER                 41499701 CUTTER FORMER   

                                                  

                                        

41499706 CUTTER FORMER                             41700801 PIN & CLIP ASSY                       41848601 CLAMP,RETAINER             41700803 RP 41700805 PIN             42480201 ESCAPE,RH

                                    

                                         

42480101 ESCAPE,LH                                42804702 CARRIER CLIP ASSY                42804703 CARRIER CLIP ASSY                      42718601 CLAMP                           42740613 FITTING         

                                                                                       

                                         

42717602 HOUSING                                  42686801X CARRIER CLIP II ASSY                   42509001 ROLLER                                42513301 RAMP                                43366105 FORMER,LEFT

                                                                    

                                         

42502501 SLIDE SLIDE                                         43366205 FORMER,RIGHT              43366107 FORMER,LEFT STD                43461501 CUT FORM                                  43366207 FORMER         

                                                                                       

                                         

43461601 CUT FORM                                            43461801 ANVIL                            43470602 HOUSING,CLINCH               43470601 HOUSING,CLINCH                             44241906 ARM

                                                   

                                         

44241912 ARM KICKOUT-RH                                             44241505 FORMER                44241904 ARM KICKOUT STD RH                  43871802 CUTTER                         44241405 FORMER

                                                    

                                         

43871702 BUSHING                                        43871701 BUSHING                            44242004 ARM,KICKOUT,STD,LH               43556202 CLAMP                               44242012 ARM

                              

                                          

44242006 ARM                                              44266704 DRIVER TIP,R                    44266703 DRIVER TIP,R                          44281702 BUSHING CUTTER,STD                       44266803 DRIVER TIP,L

                                                                                                            

                                          

44426606 PUSHER, UPPER 5.0                          44426701 PUSHER, LOWER                44896802 SUPPORT,GUIDE                           44962901 SHAFT                            44629802 CLAMP, JAW

                                                                 

                                           

44629902 CLAMP,DUAL JAW                              44629702 CLAMP, JAW                          44629706 CLAMP                               44624302 PLATE, TOP                         44629502 GUIDE,DUAL JAW 

                                                                                               

                                          

  44624203 STOP                                                 44963001 BEARING                           44963002 BEARING                              44964701 PISTON, ANVIL                        45095202 HOLDER, LATCH

                                                        

                                          

45053801 LATCH                                            45251701 ANVIL-STD                           45218501 SPREADER                                 45345501 CLEVIS ACTUATOR ASM                   45315502 PLUG     

                                                                                                       

                                           

45592601 BLADE                                                 45592520 FORMER                         45592420 FORMER                                            45592508 FORMER                             45586701 O-RING .489 X .070

 

                                         

45592408 FORMER,                                       45452001 SPRING, EXTENSION                45575702 CUTTER,ANVIL                         45592701 BLADE                                     45373901 SPRING

                                                                                   

                                            

45744401 BUSHING,CUTTER                                    45798406 TUBE                        46276401 RATCHET DRIVE DETENT                    45988201 INDEX WHEEL              46488901 STOP,ACTUATOR

                                                     

                                           

46287002 FLAG,MOLDED                                     47062501 RP 47062502 SPRING             46500701 INS HD ASSY                    80000109 SHCS 4-40 X 1/8                   80000104 SHCS 4-40 X 1/2                        

                                         

                                           

80000101 SHCS 4-40 X 3/16                             80000102 SHCS 4-40 X 1/4                 80000407 SHCS 8-32 X 1                        80000302 SHCS 6-32 X 3/8                     80003815 SSS 10-32×1/2    

                                                                              

                                         

80002608 SFHS 10-32×3/8                                  80000515 SHCS 10-32 X 1/2            80000608 SHCS 1/4-20 X 1-1/4               80002201 SFHS 4-40×1/4                   80000518 SHCS 10-32 X 7/8  

     

                                           

80000514 SHCS 10-32 X 3/8                                80001301 SBHS 4-40×1/4                     80009905 SDP 1/8 X 7/8              80010103 SDP 1/4 X 3/4 SDP                         80004602 SSS 4-40×3/16                                                                                                                                                       

                                           

80007204 SSSOP 1/4-20 X 3/4                             80011003 SHSS 1/4 X 5/8               80011303SCREW SHSS 1/2×3/4               80010106 SDP 1/4 X 1-1/4                 90055225 PUSHER,PULL DOWN

                                                          

                                          

80011205 SHSS 3/8 X 1                             80018705 SLW #10                              90054811 HOUSING,CLIP 7.5.5.0                             80025913 PIN                         90050416 ECCENTRIC,INSULATED 

                                                                                                                                             

                                           

HEXNUT-MS 10-32                                           O-RING .049 X .103                                       SDP 1/16 X 3/8                                            O-RING .125 X 070                      PISTON & SHAFT UNIT                                                          

                                                                           

40152406 STD HD CHAIN ASSY                                40152306 LEFT STD CLIP ASSY                         40152302 OUTSIDE CLIP ASSY-LH                      40152206 RIGHT STD CLIP ASSY

 

                     

40152304 LEFT STD CLIP ASSY                     40152301 OUTSIDE CLIP ASSY                    

 

 

                                       

Southern Machinery : To Provide professional solution of SMT/AI & SMT peripheral equipments. We provide totally…

由 Auto Insertion 发布于 2015年12月14日

By SMThelp Article • Picture • THT • • • • • • • • • • • 0 Comments

SMT machines Cpk Conversion to Defects over Time at Typical Run Rates

When defect rates are higher than what the machine’s Cpk would indicate 

according to this table, it is due to one of several things: machine set-up or 

maintenance issues, process issues, component imperfections,  etc.

SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,

By Article • Auto insertion • LED Marketing • SMT • • • • • • • • • • • 0 Comments

5 Reasons for you to choose LED SMT assemble line from Southern Machinery

24 hours online service for LED SMT assembly machines:

S-K100 LED line

1)What is high speed SMT pick and place machine ?

The high speed automatic SMT mounting machine is the equipment used to realize high-speed, high accuracy completely automatic mounting the electric elements like LED light sphere, electric resistance , electric capacity etc. It is the mot essential and most complex equipment in the entire SMT production. The mounting machine is the major machine in SMT production line, and it is already developed from the early low speed mechanical mounting machine to high-speed optics mounting machine, and to multipurpose, flexible connection modulation development.

 

2)What machines does the LED board processing need ?

The LED mount technical process simplification is: Printing, Pick and placing, Reflow Oven (in each part, you can join examine link to control quality)

 

3) What are the advantages of Southern Machinery SMT pick and place machine ?

a.Top high speed in the world, quick than the main SMT machines brands like Siemens, Fuji, Samsung, Panasonic, Sanyo;

b.Lowest power consumption, 2.5-3.5KW/Hour;

c.Match vacuum pumps along with the main machine, no need to match extra vacuum pump;

d.Electric control system is installed on the top of the main machine, easy to maintain, and has a good damp proof effect;

e.Integrated forming steel frame, guarantee our mounting machine a stable performance on high speed running conditions.

f.The distance of sucking mouth can be adjusted manually, photoelectric will make sure the accuracy after adjust, allow you to mount different pitches PCB board.

 

4) What kinds electric elements can use our high speed SMT machine !

The main elements our machine can mount include: LED lights, electric capacity and electric resistance, sizes like: 0805,1206,2121,2835,3014,3528,5050,5630,5730,RGB; mainly for 1.2-1.5 meter LED light tube, LED panel light, 0.5-1.0 meter LED light strip , RGB strip.

 

5) What is our main business scope ?

We are the leading manufactuer of SMT LED mounting machines in Shenzhen, China, and we can produce and supply you all the SMT processing needed machines to you, mainly include: LED PCB board mounting machine, PCB board printer, PCB board reflow oven , and other related SMT devices.

 

For more detailed information about our  LED SMT assemble line, email us freely, and you are warmly welcomed to visit our factory for SMT devices business !

What service you can enjoy if you purchase   machine from us:

  • 1. AI/SMT PCB Design Guidance

    • How to improve machine’s efficiency,save more workers for you.
    • Starting from the PCB layout and component specifications.
    • Considering the potential of equipment, 
    • how to make the machine’s actual speed to be theoretical.PCB size ,
    • how to custom can make more efficient
  • 2. AI/SMT Technology Process Of Import

    • First insert or pick&place?Step-by-step to guide you for designing your PCB production process.
    • The new product programming, transfer line, how to deal with many varieties of small batch ?
    • How to reduce the production process defective rate?
    • Improve the continuous optimization
  • 3. Equipment’s installation And Technology Training

    • What position does your equipment should be installed in the workshop?
    • Teach you how to layout the workshop for most conforms  the technological process, save workers.
    •  Care about the more precise assembly and installing your equipment more than you.
    • Equipment installation before/after have comprehensive training courses.
    • We have English training courses and years of experience to install abroad.
    • We not only training the AI/SMT machine, we study together, progress together.
  • 4. Machine Trouble Shooting/Retrofit/Overhaul/Relocating

    • Equipment production status 7X24 hours in the Cloud End, managers “anytime” “anywhere” insight into equipment production, state;
    • Factory technical experts can 7 x24 hours online video consultation equipment technical fault, the cloud initiative to monitor and remind equipment maintenance;
    • We upgrade your machine, you increase your productivity;
    • And maintenance of the annual/full access to our professional engineer, they well, you must be able to get beyond your expectations of harvest;

  • 5. AI/SMT Machine Accessories

  • Equipment 7 x24 hours in the “cloud”, we offer equipment spare parts list according to equipment real-time state, and supported the use of PC equipment direct orders to buy;  
  • We have many years of AI/SMT machine accessories design, production and manufacturing experiences;
  • We service life of spare parts, as well as spare parts affect the quality of the products for machinery and equipment and , and that, we willing to help our customers;
  • We not only provide wearing parts replacement, more willing to provide you with technical guidance;
  • We have professional engineers to electronic boards, motors and so on to provide maintenance services.

SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,
By SMThelp Article • SMT • • • • • • • • • • • 0 Comments

Southern Machinery LED SMT machine S-EF30000 vs Topaz XiII Comparision

Southern Machinery S-EF30000 vs Topaz XiII  Comparision
Model S-EF30000 Topaz XiII Result
No. Item (Southern Machinery Advantage)
1 Spec Speed 36,000 CPH 18,000 cph  double speed, double throughput
2 PCB Size Max: 1200×390mm Max: 460×440   Special design for 1.2m LED tube
3 flexible PCB yes, no need fixture need special make a fixture Suitable for flexible PCB strips
4 PCB loading Manual Approximately 3 sec. saving PCB loading time
5 Applicable components: 0603 to 7474 0201 – SOP, SOJ, PLCC 32mm Suitable for all LED lighting products
6 Machine Config 8 Spindles x 1 Gantry Simultaneous pick with 8  spindles
Fixed Vision Alignment System
8 Mounting accuracy:
(X,Y) 3σ 		±0.05(3δ) ±0.10(6δ) chips ± 75µ for chips and SOIC totally enough for LED　Chips
9 Mounting angle: 0 up to 360  0 up to 360 (in steps of 0.01)
10 Number of feeders: 16 (12mm) 8mm: 90 positions
11 Machine dimensions : 2,000(L) x 1,150(D) x 1,350(H) 1,650mm(L)x1,408mm(W)x1,850mm(H)
12 Machine weight: Approx. 950kg 1,600Kg
13 Maintenance Cost less $1000.00 per year  $2000.00 per year
14 Machine price $35,000.00  $70,000.00  at least saving 50% money
15 Performance / Price  1.03 (36000/35000) 0.26   (18000cph/$70000)
16 Conclusion: 5 times throughput / cost Advantage to use S-EF30000 produce LED product









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SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,
By News and Events • • • • • • • • 0 Comments

5 years Experience of The Southern Machinery’s Global Services

Welcome to southern machinery, your complete Information Distribution and E-learning Solution Center. We provide a full spectrum of engineering, technical, industrial, and training support services, data and voice/video communications services for clients nationwide and overseas. Our professional, certified staff can provide you with innovative and cost-effective solutions.

Southern machinery’s standard development process involves detailed review of customer requirements by our global applications engineering team. We work with you to develop and deliver a complete PCBA manufacture system optimized to the needs of your end application. Our extensive engineering expertise team can guide you through prototyping, testing, tool development and production.Our svervice engineers provide before/after sales support and facilitate all communication with our design centers.

Our approach is flexible and accommodating; our highly trained and experienced engineers will travel all over the world to solve your on-site problems making it possible for you to have a worldwide customer base who have complete confidence in your products.

The on-site presence provided by Southern machinery gives you cost effective but consistent and effective support for your products.

 

 

0073Ecuador customer training in training centre

 

0071Brazil customer on-site training

 

0013

0033our engineer set up the machine in Brazil

 

成功案例沙特阿拉伯00our engineer set up the machine in Saudi Arabia

 

59A9ECDF-4B2E-4567-8417-252A93D74876our machine in Indonesia customer

 

0023our machine in Malaysia customer

 

SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,

led lineour engineer set up the full led manufacture line in India customer

 

From The Southern Machinery’s Global Services.

 

 

By SMThelp Article • SMT • • • • • • • • • • • 0 Comments

How to gang place in LED pcb assembly

For cost-saving or technical reasons (such as improved assembly), multiple circuit boards may be combined to form one large board, a “panel”. This panel is then produced just as a single large http://bestacnedrug.com circuit board. Consult with us to design the distance of LED chips is same as the spindle distance of placement head.



SMT,THT,Auto Insertion,PCB,PCBA,wave soldering,stencil cleaner,LED,LED tube,LED bulb,LED dispaly,SMT nozzle,SMT feeder

SMT,THT,Auto Insertion,PCB,PCBA,wave soldering,stencil cleaner,LED,LED tube,LED bulb,LED dispaly,SMT nozzle,SMT feeder
OLYMPUS DIGITAL CAMERA
LED,PCB,SMT,PCBA,SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display LED,SMT,THT,PCBA

SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,
By SMThelp LED Marketing • SMT • • • • • • • • • • • 0 Comments

Why not Nozzle exchange for LED pick and place machine

1. As we consider that many customers products don’t have so many kinds of components in a board .

2. For example ,though in a board ,there are about 20 kinds of different components,but the size of many components are nearly . Sometimes just need about 3-4 kinds of nozzles is ok.

3. Besides, our S-EF30000 have 8 spindles, can install 8 kinds of different nozzles at a time,has mostly satisfied customers’ requirements of production , but also save machine’s cost for them .

4. As per your production ,if no need to install so many kinds of nozzles at a time and  change the nozzles automatically frequency , if we add a alternate pick up nozzle tray on our machine ,won’t it add your cost of the machine?

5. We won’t suggest you to buy our most expensive and with too many functions machine to increase your cost if your production no need. 


SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,

By SMThelp Article • SMT • • • • • • • • • • • 0 Comments

Vision System application for LED pick and place machine

1)Visual registration system 

(2) Laser detection registration system .

Both have different characteristics, so there are differences in the use.

Comparison:

Laser detection registration system:

Laser counterpoint to allow flight correction, capable of handling all shapes and sizes of components, and can accurately determine element position and direction, but, even more complex laser systems cannot measure the pin and pin spacing.

Visual registration system :

The visual system is able to judge the position and orientation of components and can  measure http://trueviagraonline.com lead and lead spacing at the same time .In addition, the visual system does not need to adjust the system will be able to adapt to the update components encapsulation, thus has better flexibility.

All of Southern machinery  the Pick & Place machine config with vision system 



SMT Radial Taped Feeder (23)

We provide spare parts for Panasert, Universal,TDK, Dynapert and Sciencgo Auto Insertion machine, SMT equipment. Worldwide 7x24 service online support
We provide spare parts for Panasert, Universal,TDK, Dynapert and Sciencgo Auto Insertion machine, SMT equipment.
Worldwide 7×24 service online support

SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,
By LED Marketing • SMT • Workplace • • • • • • • • • • • 0 Comments

$50000 SMT Line for LED Products Assembling

 

 

This line is designed specially for beginning manufacturers of LED lighting systems.

Special nature of LED systems production is the necessity to have high speed equipment for various LEDs and minimal set of SMD components.

The line is based on architecture of a standard line for SMD component assembly, but the equipment is modified specially for work with LEDs.

 

The oven length allows working with long aluminum PCBs (with high heat capacity) according to temperature profile recommended by LED vendor, without decreasing of operation time for the rest of the line.

Special vacuum nozzles are used for placing LEDs on PCBs; they are designed to avoid damage of their silicone lens. These nozzles are made of non-adhesive materials to avoid sticking of lens.

The unique ability of the line is work with LEDs in bulk; that could lower the cost of purchased components as well as the final cost of the product.

 

the photo below is one of our custmer

led line