Here is a spreadsheet to evaluate your Auto Insertion machine investment. It should be similar to SMT pick and place machine. If you are interesting in the original http://cheapdiazepamonline.com Excel file, please leave your email.
Southern Machinery provides professional SMT peripheral equipment
$0.000233 for one LED chip placement cost
How do you evaluate your PCB SMT investment? We provide below solution, welcome to consult
with us about how to work.
LED lighting market overview
We provide totally solution for LED lighting SMT PCB assembly.
Worldwide Installation and on site support.
Factory (machine and lighting assembly) training.
Worldwide Installation and on site support.
Factory (machine and lighting assembly) training.
One 20Ft container, One SMT Line for LED PCB assembly
Do you want to invest LED lighting manufacturing, light up your world.
Less 6 months ROI, welcome to visit us to learn how to assembly your LED light.
20 years experienced team form China supporting your SMT machine
Siemens SMT siplace consumable parts selling from Shenzhen Southern Machinery Sales And Service Co., Ltd
We designed and manufactured auto insertion machine，SMT equipment, and providing spare parts support .
Posted by Auto Insertion on 2015年9月26日
How to pack SMT machine for overseas shipment
－Good protect for long shipment
－Easy to custom clearance
－Avoid rust or wet
How to pack smt machine for overseas shipment from Shenzhen Southern Machinery Sales And Service Co., Ltd
How to make a PCB
The following presentation
covers the main processes
during the production of
a multi-layer PCB. Ask for more, please contact : jasonwu@smthelp.net
Automatic Stencil cleaner to improve SMT quality
WHAT’S IMPORTANT TO YOU
When selecting an SMT screen/stencil-cleaning process, it is critical to prioritize the deciding factors that are
most important to the user.
• Can the process effectively clean fine and ultra fine-pitch apertures?
• What flux do I need to clean now and will it be necessary to clean a different flux in the future?
• Can the process support these potential changes?
• Can the process clean dry as well as fresh paste?
• Are there other objects to clean, such as misprints, pallets, adhesives, etc.?
• What is the environmental impact?
• What is the capital investment?
• What is the operating cost?
• Are there any health or safety hazards to consider?
• Does the process have any detrimental effects on the stencil?
• What is the maintenance and potential downtime?
• Are there any special handling or storage requirements for flammable or hazardous chemistries?
• Who will take responsibility for correcting the process if it fails to perform?
1, No need electronic power, no fire and detonate caused.
2, Simple operation, only Start, Stop and Reset, that is all….
Posted by Auto Insertion on 2015年6月1日
LED insertion machine
High-speed LED Insertion – S3000 Radial Insertion machine. Bulk feeder machine on the market for LED
Dedicated 2.5 tooling provides very high density insertion
Large form factor machine for fluorescent tubes (up to 1.2 meter)
Largest inventory of parts http://genericclomid.net available on-line
Low power consumption
Low air consumption – all major sub-systems are servo
Proven platform with stable design
Slotted Clinching for LED Penal
The beautiful solution for led of Light twist,Cast and Huaping on insertion PCB
Direction-folding zero degree pin cutting
Currently ,the monitor of outdoor is using 6380series of Sciencgo insertion machines for mainstream,there are inside and outside shear-foots. Folding degree for 45degree and cutting foot length for 1.0-1.8mm. However they have existed some questions of quality for Light twist,Cast and Huaping etc. But they no true to production for the same order by more than a insertion machine,so “no mixed insertion”.due to over efficient the quality of production and the product efficiency.
1.Arrange of using for Direction-folding zero degree pin cutting:
Direct-folding pin cutting is a “a line mode” pin cutting. Which is use of Sciencgo radial insertion machine, and was professional designed and manufactured for LED out-monitor,professional number for 201320823140.X ,and basic on 6380series of Sciencgo insertion machine.which out size is same with inside and outside pin cutting.only if have a lit difference on cutting way and instruction designing.so the direct-folding zero degree pin cutting can be used for any insertion machine to PCB
2.”Light-twist” for analysis and solution:
——Seeing follow schematic diagram:
45° inside Folding
45°Inside Folding
Both foot are not a line,so LED is “Light-twist”
——Seeing the schematic diagram of Direct-folding zero degree pin cutting:
zero degree Direct-folding
zero degree folding——Seeing the true efficiency picture:
LED inserted schematic diagram
AI Quality Control
Quality Control
This section describes the machine Performance Certificate, a result of the Quality Acceptance Test (QAT), which is produced for all Axial products.
Every Axial machine is subjected to a Quality Acceptance Test (QAT) before being shipped to its customer. There are 4 phases to a QAT:
Phase I – Pre-Dry Cycle
The appropriate pattern program is loaded and the machine performs a short part run with all motions and mechanisms functioning to check setups and speed. All data is recorded on the machine's event log.
Phase II – Dry Cycle
Can only occur after successful completion of the Pre-Dry Cycle. The machine is run with all motions and mechanisms functioning but without boards or inserting components for a pre-specified period of time. All data is recorded on the machine's event log.
Phase III – Integrity Run (Final Run)
Can only occur after successful completion of the Dry Cycle. This is a simulated production run to check insertion performance and speed. Results are recorded on the machine's event log.
Sequencer 62596C |
VCD/Seq. 86241F |
DH VCD 8 6292C/ 6298C |
DH JW 8 6293C/ 6299C |
Radial 8 6380A/6388A |
|
| Phase I |
|
|
|
|
|
| Parts Run |
2,400 |
2,100 |
2,400 |
2,400 |
500 |
| Insertion PPM * |
0 |
0 |
0 |
0 |
0 |
| Intrinsic Availability ** |
100% |
100% |
100% |
100% |
100% |
| Phase II |
|
|
|
|
|
| Length of Run |
2 hrs. Viagra Original |
24 hrs. |
12 hrs. |
12 hrs. |
12 hrs. |
| Intrinsic Availability |
95% |
95% |
95% |
95% |
95% |
| Phase III |
|
|
|
|
|
| Minimum Parts Run |
11,939 |
22,306 |
26,765 |
43,299 |
30,680 |
| Allowable Insert Errors |
0 |
1 |
0 |
0 |
4 |
| Intrinsic Availability |
95% |
95% |
95% |
95% |
95% |
| Acceptable PPM Levels |
34 – 250 |
10 – 200 |
40 – 150 |
7 – 75 |
300 |
| Confidence Level |
95% |
95% |
95% |
95% |
95% |
- (# of good insertions / total # of insertions)
** (# of hours the machine is ready to run / total # of hours machine planned to run)
Phase IV – Customer Acceptance (Optional)
Can only occur after successful completion of the Integrity Run. The customer visits the factory to watch verify the machine's ability to meet performance requirements. The customer's production run is simulated and all options are verified and explained. UIC can supply the PC boards, pattern programs and components or the customer may supply these items. (Must be supplied two weeks prior to the customer acceptance date.)
Phase V – Preproduction Acceptance (At customer site)
UIC Field Service personnel installs the machine and assures it is setup and running with the same degree of operational efficiency as at the factory.
Each machine ships to the customer accompanied by a Machine Performance Certificate, a result of the Quality Acceptance Test (QAT). This certificate sites the results of the QAT, characterizes our manufacturing process and states our commitment to quality and customer satisfaction. (See attached sample copy.)
Please take care when discussing this information with customers!! These QAT results, specifically PPM levels, are an indicator of the performance quality of the machines we ship, but actual performance in customer production environments will vary depending upon their setups and maintenance as stipulated in UIC manuals. Clearly, customers who follow our machine operation, setup and maintenance procedures should expect to average PPM levels as defined in the QAT for each machine.
