By SMThelp Article • SMT • • • • • • • • • • • • • 0 Comments

FREQUENTLY ASKED S-K100 High Speed LED PICK & PLACE MACHINE QUESTIONS AND ANSWERS

1)What is high speed led tube and led strip pick and place machine ?

The high speed automatic SMT mounting machine is the equipment used to realize high-speed, high accuracy completely automatic mounting the electric elements like LED light sphere, electric resistance , electric capacity etc. It is the mot essential and most complex equipment in the entire SMT production. The mounting machine is the major machine in SMT production line, and it is already developed from the early low speed mechanical mounting machine to high-speed optics mounting machine, and to multipurpose, flexible connection modulation development.

 

2)What machines does the LED PCB board assembly need ?

The LED mount technical process simplification is: Printing, Pick and placing, Soldering, Overhaul (in each part, you can join examine link to control quality)

 

3) What are the advantages of Langke smd pick and place machine?

A.Top high speed in the world, quicker than the main SMT pick and place machines brands like Siemens, Fuji, Samsung, Panasonic, Sanyo and Juki led pcb pick and place machines;

B.Lowest power consumption, 2.5-3.5KW/Hour, our machine has the smallest electricity consumption among the high speed pcb pick and place machine manufacturers in China

C.Match vacuum pumps along with the main machine, no need to match extra vacuum pump;

D.Electric control system is installed on the top of the main machine, easy to maintain, and has a good damp proof effect;

E.Integrated forming steel frame, guarantee stable performance on high speed running conditions.

F.The distance of sucking mouth can be adjusted manually, photoelectric will make sure the accuracy after adjust, allow you to mount different pitches PCB board.

 

4) What kinds electric components can use our automatic led smt pick and place assembling machine!

The main elements our machine can mount include: LED lights, electric capacity and electric resistance, sizes like: 0805,1206,2121,2835,3014,3528,5050,5630,5730,RGB; mainly for 1.2-1.5 meter LED light tube, LED panel light, 0.5-1.0 meter LED light strip , RGB strip.

By SMThelp Auto insertion • SMT • THT • • • • • • • • • • • • • 0 Comments

Frequently Asked S-600-OF Pick & Place Radial Component machine Questions and Answers

What components can the S-600-OF place?

The  S-600-OF  can place components ranging from 0402-??mm2 .  

Radial Leaded components 

Package range is 

What is the minimum/maximum PCB size?

 S-600-OF  can populate a 2″x2″ (50mmx50mm)/15″x18″ PCB(381mmx460mm)

Thickness range: 0.5mm-5.0mm

Weight is restricted to 3.3 lbs. maximum (completed PCB)

What is the topside/bottomside PCB clearance?

Maximum component height is o.256″(6.5mm)

Bottomside clearance is 30mm under the PCB

1. What will be assembled?

2. How much of it will be assembled?

3. How fast must it be assembled?

4. What operations must be performed?

5. In what order should those operations be completed?

6. Can the product design be adapted to accommodate automation?

7. Where are the “trouble spots” in how the product was previously assembled?

8. How well do the parts and components meet tolerances?

9. What Quality standards does the part have to meet?

10. Is there enough space for the equipment?

11. What kind of environment will the equipment be in?

12. How much money is available to spend and When?

13. Will workers need to be hired to run and maintain the equipment?

14. Will workers need to be reassigned?

15. Will the machine be located in another country?

 

SMT spare parts, such as SMT nozzle, SMT feeder, SMT feeder parts, SMT filter, SMT cutter, SMT consumbles, (2)
By Article • • • • • • • • • • • 0 Comments

How to analyze common failure case of reflow soldering

SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,

              A common fault handling of reflow soldering is analysed

Reflow soldering heat alarm prompt temperature difference is too big or too small, in the process of computer tip ‘communication failure can’t start the machine, according to the two kind of phenomena, we had a lot of test and analysis work, draw the following conclusions:

1, in the process of reflow soldering heat suddenly alarm prompt “temperature range of a certain temperature too low or a certain temperature and set temperature difference is too large”.
Aiming at this phenomenon, we can preliminary judgment fault will occur in the heating or part overheating protection, and so will all overheat protection switch sub let its failure, and start the machine, found that seems to be normal.After further analysis, under the condition of the overheating protection switch sub machine can work, but in the event of heating, the temperature rise too high a less protection of defense, will bring more serious consequences.In order to solve this problem, we must put 16 from heating unit to find out one or several thermal protection switch failure, we will each heating unit with this problem apart, examine its overheating protection switch, found problems the second heating unit overheating protection switch, with a moving contact bimetallic strip fixed weak, cause the moving contact and the static contact point contact is not good, or not at all contact (normally two contacts should be contact together and conduction).Because there is no the second heating unit of the spare parts to replace we will switch sub to ensure production run smoothly.To this can solve the problem, but as soon as possible to the broken overheating protection switch is off, so as to achieve the purpose of protecting the second heating unit.

2, if the downtime is longer, when it turns switched on again reflow computer tip ‘communication failure and can’t start the machine for a long time to let the heat.
Aiming at this phenomenon, we preliminary suspect as the communication line fault, then replaced the telecommunication lines, the question remains, so denied this conjecture.After further observed, when the communication is not successful, the lights on the status of the controller is not normal, orange lights should be flashing, and should not go out.Based on manual measuring line 1001 and line voltage between 1007 found that the voltage is not constant for the + 5 VDC, about + 2 VDC when communication is not successful, the problem is out of here, why the voltage is too low, the original control panel in the end of the machine here are two simulated load resistance, resistance ought to be ‘5’R , but actual value only two ‘2’R, but I have measured the value to change it into ‘5’ R problem is resolved.


SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave solderingLED,PCBA,PCB,LED Lamp,SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering

By Article • Auto insertion • LED Marketing • SMT • • • • • • • • • • • 0 Comments

5 Reasons for you to choose LED SMT assemble line from Southern Machinery

24 hours online service for LED SMT assembly machines:

S-K100 LED line

1)What is high speed SMT pick and place machine ?

The high speed automatic SMT mounting machine is the equipment used to realize high-speed, high accuracy completely automatic mounting the electric elements like LED light sphere, electric resistance , electric capacity etc. It is the mot essential and most complex equipment in the entire SMT production. The mounting machine is the major machine in SMT production line, and it is already developed from the early low speed mechanical mounting machine to high-speed optics mounting machine, and to multipurpose, flexible connection modulation development.

 

2)What machines does the LED board processing need ?

The LED mount technical process simplification is: Printing, Pick and placing, Reflow Oven (in each part, you can join examine link to control quality)

 

3) What are the advantages of Southern Machinery SMT pick and place machine ?

a.Top high speed in the world, quick than the main SMT machines brands like Siemens, Fuji, Samsung, Panasonic, Sanyo;

b.Lowest power consumption, 2.5-3.5KW/Hour;

c.Match vacuum pumps along with the main machine, no need to match extra vacuum pump;

d.Electric control system is installed on the top of the main machine, easy to maintain, and has a good damp proof effect;

e.Integrated forming steel frame, guarantee our mounting machine a stable performance on high speed running conditions.

f.The distance of sucking mouth can be adjusted manually, photoelectric will make sure the accuracy after adjust, allow you to mount different pitches PCB board.

 

4) What kinds electric elements can use our high speed SMT machine !

The main elements our machine can mount include: LED lights, electric capacity and electric resistance, sizes like: 0805,1206,2121,2835,3014,3528,5050,5630,5730,RGB; mainly for 1.2-1.5 meter LED light tube, LED panel light, 0.5-1.0 meter LED light strip , RGB strip.

 

5) What is our main business scope ?

We are the leading manufactuer of SMT LED mounting machines in Shenzhen, China, and we can produce and supply you all the SMT processing needed machines to you, mainly include: LED PCB board mounting machine, PCB board printer, PCB board reflow oven , and other related SMT devices.

 

For more detailed information about our  LED SMT assemble line, email us freely, and you are warmly welcomed to visit our factory for SMT devices business !

What service you can enjoy if you purchase   machine from us:

  • 1. AI/SMT PCB Design Guidance

    • How to improve machine’s efficiency,save more workers for you.
    • Starting from the PCB layout and component specifications.
    • Considering the potential of equipment, 
    • how to make the machine’s actual speed to be theoretical.PCB size ,
    • how to custom can make more efficient
  • 2. AI/SMT Technology Process Of Import

    • First insert or pick&place?Step-by-step to guide you for designing your PCB production process.
    • The new product programming, transfer line, how to deal with many varieties of small batch ?
    • How to reduce the production process defective rate?
    • Improve the continuous optimization
  • 3. Equipment’s installation And Technology Training

    • What position does your equipment should be installed in the workshop?
    • Teach you how to layout the workshop for most conforms  the technological process, save workers.
    •  Care about the more precise assembly and installing your equipment more than you.
    • Equipment installation before/after have comprehensive training courses.
    • We have English training courses and years of experience to install abroad.
    • We not only training the AI/SMT machine, we study together, progress together.
  • 4. Machine Trouble Shooting/Retrofit/Overhaul/Relocating

    • Equipment production status 7X24 hours in the Cloud End, managers “anytime” “anywhere” insight into equipment production, state;
    • Factory technical experts can 7 x24 hours online video consultation equipment technical fault, the cloud initiative to monitor and remind equipment maintenance;
    • We upgrade your machine, you increase your productivity;
    • And maintenance of the annual/full access to our professional engineer, they well, you must be able to get beyond your expectations of harvest;

  • 5. AI/SMT Machine Accessories

  • Equipment 7 x24 hours in the “cloud”, we offer equipment spare parts list according to equipment real-time state, and supported the use of PC equipment direct orders to buy;  
  • We have many years of AI/SMT machine accessories design, production and manufacturing experiences;
  • We service life of spare parts, as well as spare parts affect the quality of the products for machinery and equipment and , and that, we willing to help our customers;
  • We not only provide wearing parts replacement, more willing to provide you with technical guidance;
  • We have professional engineers to electronic boards, motors and so on to provide maintenance services.

By Accessary • News and Events • SMT • • • • • • 0 Comments

What is the high quality SMT machine

S-600-l mount machine from JianFeng Feng


 TOTAL SOLUTION FOR PCB AND LED ASSEMBLY – PROFESSIONAL SOLUTION OF SMT & AI.

     After years of effort,our products have been exported to many developing countries such as

 Brazil,Indonesia,Thailand,Saudi Arabia and Malaysia, during which time we have earned enormous good reputation.