AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter IM, Insertion Mount, MI,Manual Insertion,  DIP,  Wave soldering 

How is the future Through Hole Technology in Electronic Manufacturing

Automatic component insertion provides the consistency required to
ensure the highest levels of circuit board quality, throughput, and
process control. When properly planned and implemented, automatic
component insertion provides significant cost savings in the
printed circuit board assembly process.
The benefits realized from automating circuit board assembly processes
span all areas of manufacturing. Ultimately, all of these
benefits result in improved products and reduced production costs.
Three key inputs affect the economics and logistics of PC board
assembly: (1) the circuit boards, (2) the equipment used to assemble
the boards, and (3) the components to be inserted. By precisely
understanding and standardizing these three primary elements,
manufacturers can improve the quality of the finished boards,
increase the throughput of the assembly equipment and the system,
and more precisely define the process control standards to provide a
basis for future applications. Standardizing these elements reduces
process variability, which leads to increased insertion reliability,
improved product quality, enhanced system price/performance and,
ultimately, reduced production costs.

 

LED SMT line after sales tape cutter S-1688 Pneumatic Stencil cleaner line SMT

35000 CPH ! High Speed SMT pick&Place machine

 S-520 Pick&Place machine
Thickening marble platform,No shaking when working? guarantee the fuselage stability and accuracy !
Core motor adopts imported servo motor, 35000 CPH !
PCB max size: 1200 * 390, meet the demand of market LED diversity !

http://mentalhealthdrugs.com pick&place machine ” href=”//www.slideshare.net/XiaochanLiang/s520-pickplace-machine” target=”_blank”>S-520 pick&place machine from Liang Chan
SMT line
Provide SMT whole line solution

How to protect our Earth– Stencil cleaning

[su_heading size=”25″ margin=”10″] More Reasons to Choose the Pneumatic Stencil Cleaner S-1688: [/su_heading]

1.  Zero pollutants from SMT stencil cleaning machine; protects our earth.

2. 2-grade filter for SMT stencil cleaning machine cleaning fluid circulation use.

3. 3 minutes to complete a SMT stencil cleaning cycle.

4. Improves the quality of your electronic products and PCBA welding effect.

5. Saves Energy & Eliminates Fire hazard (no electrical cord).

6. No VOCs, protection of the environment above regulatory standards.

7. Reduces costs on cleaning solutions, as it is recycled back into the closed system.

[su_button url=”mailto: chan@smthelp.net” background=”#00a3b3″ size=”5″]CLICK HERE TO SEND US AN EMAIL[/su_button]

http://www.slideshare.net/Jessicaxiong4/s1688-stencil-cleaner-machine-2016


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Why choose “One stop solution “?

Southern Machinery provide the whole line installation ,training and after sales services. Improve efficiency , reduce cost.

The wole SMT line process including: Printer, pick &place ,reflow oven, conveyor.
One stop improve the whole line pruduction capacity , with line balance.
Overall considering to improve product quality , not just by a single machine.
It is the best solution proved by most of our customers.

ROI:<10 months/S-320-pick&place machine

— A Semi-auto LED assembly SMT line cost low but at the same time can
satisfy your requirements.
— Not only with imported important
parts lowering the cost of the whole
machine but also greatly prolong the
life of the machine
— Welcome to send us samples free
of charge proofing,
welcome to visit the factory.

AI, Auto Insertion : Axial Inserter; Radial Inserter; JW (Jumper Wire) Inserter; Odd form Inserter; PIN inserter; Eyelet Inserter; Terminal Inserter IM, Insertion Mount, MI,Manual Insertion, DIP, Wave soldering 5, SMT - Souface Mount Technology: BHS: PCB board handling system, Loader, Unloader, Conveyor,Shuttle Printer: Solder paste screen printer SPI: Solder Paste Inspection Mounter: Chip Mounter, Pick and Place, IC Mounter, High Speed Mounter AOI Reflow Oven

Auto Insertion machine CPU board EPC-1316 Boot Sector and BIOS Corruption Procedure for Re-flash

48797301 board
Procedure

Symptoms of corrupted BIOS and/or Boot Block:

  • No video signal from the EPC-1316
  • No activity on
  1. The keyboard, no status lights at power-on
  2. The floppy drive with a disk in or out
  3. The hard disk drive evident by the light off after a certain amount of time
  • The EPC-1316 is trying to access the CD-ROM drive with failed attempts every second or so.
  • The EPC-1316 is in this cycle indefinitely

Steps to take:

  1. Power down the EPC-1316 board/machine.
  2. Make sure that this instructions file is opened on a different computer.
  3. At the last step of these instructions is an embedded object of the .zip folder; it contains all of the files needed for this procedure.
  4. Right click on the .zip folder, select ‘Package Object’ and click on ‘Activate Contents’. If a message regarding a trustworthy source is displayed, confirm that this source can be trusted
  5. Create a new folder on the Desktop and rename it to “EPC-16FBD1.00.10”
  6. Click ‘File’, then select and click on ‘Extract All…’
  7. Extract the .zip folder into the folder on the Desktop, created in Step 3.
  8. Obtain a 3.5in Floppy Disk and insert it into the drive.
  9. Open the “EPC-16FBD1.00.10” folder from the Desktop
  10. To run an MS-DOS program, double click on the CRISDISK.BAT file.
  11. To run a Windows Application, double click on the WINCRIS.EXE file.
  12. Go through prompts of the program attentively; and a crisis disk will be created.
  13. Remove the EPC-16 board from the VME chassis/rack.
  14. At the bottom of the board there are 2 x 5 jumper pins: MFG/Flash. (Figure 1)


Figure 1 EPC-1316 Board jumper pin location

  1. See Figure 2 for PIN-out of the Jumper pins.


Figure 2 EPC-1316 Board jumper pin numbering

  1. Using 2 jumpers (Figure 3): place one to jumper pins 4-6. (jumper setting ‘Write Boot Block’)
  2. Place the second to jumper pins 3-5. (jumper setting ‘Force flash recovery’)


Figure 3 EPC-1316 Board flash jumpers configuration

  1. Replace the EPC-1316 board to the VME chassis/rack.
  2. Insert the 3.5in Floppy Disk that was created from the steps above into the floppy drive.
  3. Power-up the machine/chassis/EPC-1316.
  4. If the status light on the floppy drive comes on and stays on, then the floppy disk is being accessed.
  5. When the floppy drive stops accessing the Floppy Disk, wait about 5 seconds, and then remove the disk.
  6. Power down the EPC-1316, and remove it from the VME interface.
  7. Remove jumpers from the board and replace the board to the VME interface.
  8. Power-up the machine/chassis/EPC-1316 and make sure that it boots the operating system.
  9. Refer to UIC procedures for proper BIOS settings/ configuration

 

UIC, EPC-1316 Boot Sector and BIOS Corruption Procedure for Re-flash

Procedure

Symptoms of corrupted BIOS and/or Boot Block:

  • No video signal from the EPC-1316
  • No activity on
  1. The keyboard, no status lights at power-on
  2. The floppy drive with a disk in or out
  3. The hard disk drive evident by the light off after a certain amount of time
  • The EPC-1316 is trying to access the CD-ROM drive with failed attempts every second or so.
  • The EPC-1316 is in this cycle indefinitely

Steps to take:

    1. Power down the EPC-1316 board/machine.
    2. Make sure that this instructions file is opened on a different computer.
    3. At the last step of these instructions is an embedded object of the .zip folder; it contains all of the files needed for this procedure.
    4. Right click on the .zip folder, select ‘Package Object’ and click on ‘Activate Contents’.  If a message regarding a trustworthy source is displayed, confirm that this source can be trusted
    5. Create a new folder on the Desktop and rename it to “EPC-16FBD1.00.10”
    6. Click ‘File’, then select and click on ‘Extract All…’
    7. Extract the .zip folder into the folder on the Desktop, created in Step 3.
    8. Obtain a 3.5in Floppy Disk and insert it into the drive.
    9. Open the “EPC-16FBD1.00.10” folder from the Desktop
    10. To run an MS-DOS program, double click on the CRISDISK.BAT file.
    11. To run a Windows Application, double click on the WINCRIS.EXE file.
    12. Go through prompts of the program attentively; and a crisis disk will be created.
    13. Remove the EPC-16 board from the VME chassis/rack.
    14. At the bottom of the board there are 2 x 5 jumper pins: MFG/Flash. (Figure 1)

Figure 1 EPC-1316 Board jumper pin location

    1. See Figure 2 for PIN-out of the Jumper pins.

  

Figure 2 EPC-1316 Board jumper pin numbering

    1. Using 2 jumpers (Figure 3): place one to jumper pins 4-6. (jumper setting ‘Write Boot Block’)
    2. Place the second to jumper pins 3-5. (jumper setting ‘Force flash recovery’)

Figure 3 EPC-1316 Board flash jumpers configuration

    1. Replace the EPC-1316 board to the VME chassis/rack.
    2. Insert the 3.5in Floppy Disk that was created from the steps above into the floppy drive.
    3. Power-up the machine/chassis/EPC-1316.
    4. If the status light on the floppy drive comes on and stays on, then the floppy disk is being accessed.
    5. When the floppy drive stops accessing the Floppy Disk, wait about 5 seconds, and then remove the disk.
    6. Power down the EPC-1316, and remove it from the VME interface.
    7. Remove jumpers from the board and replace the board to the VME interface.
    8. Power-up the machine/chassis/EPC-1316 and make sure that it boots the operating system.
    9. Refer to UIC procedures for proper BIOS settings/ configuration

 

AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,

SMT Pick And Place machine Spare parts

We can supply smt machine parts, smt spare parts, replacement parts for pick and place machine, Brands including FUJI, SIEMENS, PANASONIC, JUKI, YAMAHA, , etc.

 

Part of product list: 

Compatible for

Part name

Part No.

Usage

fuji NXT H01

H01 Filter (with plastic BKT)

AA1FZ01

Consumable parts

fuji NXT H12

H12 Filter (with plastic BKT)

AA19H02

Consumable parts

fuji NXT H01

H01 smt filter

XH00560

Consumable parts

fuji

smt pin thick pin

ADCQK8010

replacement parts

fuji

smt pin thin pin

ADCQK8010

replacement parts

fuji XP243

XP243 U axis PULLEY

AGFTR8220

replacement parts

fuji XP243

XP243 U axis PULLEY

AGFTR8230

replacement parts

fuji

fuji sliding block and thimble

O0186

replacement parts

fuji CP6

CP6 HOLDER

AWPH3110

replacement parts

fuji CP43

CP43 CLUTCH

MPH0501

replacement parts

fuji QP242

QP242 Filter

H3022T

Consumable parts

fuji CP41

CP41 press button

O0191

replacement parts

fuji IP3

IP3 Filter

H30215

Consumable parts

fuji CP6

cylinder

WPA5150

Consumable parts

fuji CP7 CP8

smt filter

DCPH3780

Consumable parts

 

AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,
H10212
angela@smthelp.net

AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,
H13362
angela@smthelp.net

AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,
H30105
angela@smthelp.net

AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,
H42693
angela@smthelp.net

AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,
K1006L COUPLING
angela@smthelpl.com

AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,
H3022T
angela@smthelp.net

AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,
H3022L
angela@smthelp.net

AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,
H2002Y
angela@smthelp.net

AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,
GFPH2540
angela@smthelp.net

AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,
GFPN1160
angela@smthelp.net

AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,
H1124D
angela@smthelp.net

AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,
A10397
angela@smthelp.net

AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display,
2MGKCF001600
angela@smthelp.net
XS01802=XS03693 SPOOL NXT 原装全新..

5 Reasons for you to choose LED SMT assemble line from Southern Machinery

24 hours online service for LED SMT assembly machines:

S-K100 LED line

1)What is high speed SMT pick and place machine ?

The high speed automatic SMT mounting machine is the equipment used to realize high-speed, high accuracy completely automatic mounting the electric elements like LED light sphere, electric resistance , electric capacity etc. It is the mot essential and most complex equipment in the entire SMT production. The mounting machine is the major machine in SMT production line, and it is already developed from the early low speed mechanical mounting machine to high-speed optics mounting machine, and to multipurpose, flexible connection modulation development.

 

2)What machines does the LED board processing need ?

The LED mount technical process simplification is: Printing, Pick and placing, Reflow Oven (in each part, you can join examine link to control quality)

 

3) What are the advantages of Southern Machinery SMT pick and place machine ?

a.Top high speed in the world, quick than the main SMT machines brands like Siemens, Fuji, Samsung, Panasonic, Sanyo;

b.Lowest power consumption, 2.5-3.5KW/Hour;

c.Match vacuum pumps along with the main machine, no need to match extra vacuum pump;

d.Electric control system is installed on the top of the main machine, easy to maintain, and has a good damp proof effect;

e.Integrated forming steel frame, guarantee our mounting machine a stable performance on high speed running conditions.

f.The distance of sucking mouth can be adjusted manually, photoelectric will make sure the accuracy after adjust, allow you to mount different pitches PCB board.

 

4) What kinds electric elements can use our high speed SMT machine !

The main elements our machine can mount include: LED lights, electric capacity and electric resistance, sizes like: 0805,1206,2121,2835,3014,3528,5050,5630,5730,RGB; mainly for 1.2-1.5 meter LED light tube, LED panel light, 0.5-1.0 meter LED light strip , RGB strip.

 

5) What is our main business scope ?

We are the leading manufactuer of SMT LED mounting machines in Shenzhen, China, and we can produce and supply you all the SMT processing needed machines to you, mainly include: LED PCB board mounting machine, PCB board printer, PCB board reflow oven , and other related SMT devices.

 

For more detailed information about our  LED SMT assemble line, email us freely, and you are warmly welcomed to visit our factory for SMT devices business !

What service you can enjoy if you purchase   machine from us:

  • 1. AI/SMT PCB Design Guidance

    • How to improve machine’s efficiency,save more workers for you.
    • Starting from the PCB layout and component specifications.
    • Considering the potential of equipment, 
    • how to make the machine’s actual speed to be theoretical.PCB size ,
    • how to custom can make more efficient
  • 2. AI/SMT Technology Process Of Import

    • First insert or pick&place?Step-by-step to guide you for designing your PCB production process.
    • The new product programming, transfer line, how to deal with many varieties of small batch ?
    • How to reduce the production process defective rate?
    • Improve the continuous optimization
  • 3. Equipment’s installation And Technology Training

    • What position does your equipment should be installed in the workshop?
    • Teach you how to layout the workshop for most conforms  the technological process, save workers.
    •  Care about the more precise assembly and installing your equipment more than you.
    • Equipment installation before/after have comprehensive training courses.
    • We have English training courses and years of experience to install abroad.
    • We not only training the AI/SMT machine, we study together, progress together.
  • 4. Machine Trouble Shooting/Retrofit/Overhaul/Relocating

    • Equipment production status 7X24 hours in the Cloud End, managers “anytime” “anywhere” insight into equipment production, state;
    • Factory technical experts can 7 x24 hours online video consultation equipment technical fault, the cloud initiative to monitor and remind equipment maintenance;
    • We upgrade your machine, you increase your productivity;
    • And maintenance of the annual/full access to our professional engineer, they well, you must be able to get beyond your expectations of harvest;

  • 5. AI/SMT Machine Accessories

  • Equipment 7 x24 hours in the “cloud”, we offer equipment spare parts list according to equipment real-time state, and supported the use of PC equipment direct orders to buy;  
  • We have many years of AI/SMT machine accessories design, production and manufacturing experiences;
  • We service life of spare parts, as well as spare parts affect the quality of the products for machinery and equipment and , and that, we willing to help our customers;
  • We not only provide wearing parts replacement, more willing to provide you with technical guidance;
  • We have professional engineers to electronic boards, motors and so on to provide maintenance services.