PC Board Handling Improvements in AI Equipment and Machines

PC Board Handling

Improvements in AI Equipment and Machines

Improve ROI with fast tracking your https://finasteridehair.com current Universal Insertion Machine to an Automatic Board Handling System

Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

Stay ahead of PCB Manufacturing! The digital curve is constantly bending toward demands for digital devices with increased capabilities and FASTER availability. By using the equipment you already own, you can improve upon its capabilities to meet these growing demands. We will use your current Universal Insertion Machine’s capabilities to transition it to an Automatic Board Handling System that will speed up processes and accomplish maximum PCB production successfully.

We at Southern Machinery have the solution to your distinct Automatic Board Handling needs. Whether you require Magazine-to-Magazine Configuration, Destacker/Conveyor-to-Magazine Loader Configuration, or In-line Configuration, we can serve to improve your PCB assembly line.

Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

Upgrade Universal stand alone auto insertion machine to Automatic Board Handling System

Ensuring the Best Design for Final PCB Production Stage with Testing!

Ensuring the Best Design for Final PCB Production Stage with Testing! Ensuring the Best Design for Final PCB Production Stage with Testing!

Avoiding Design Mistakes with Testing

Improve EMS Productivity by Testing Early

http://www.smthelp.net/product/high-speed-in-line-circuit-board-test-machine/

PC Board errors are a drain to EMS productivity. Through analysis and testing PCBs in the pilot stages, a smoother and more educated production set-up can be achieved. By performing automatic impedance measurements and testing of components (chip resistors and capacitors) early on, you can ensure the best design for production.

We recommend applying the best design logics when creating your PCB layout and Test, Test, Test for maximum efficiency and output. According to Circuits Assembly’s December 2016 Magazine, here is the list of 5 Most Common PCB Design Mistakes: “1. The components do not suit the production technology 2. Thermal imbalance 3. Incompatibility between fabrication and assembly technology 4. Component placement at PCB edge 5. Placing fiducials on the PCB’s edge.”

Once you have planned your PC Board with best practices, Southern Machinery’s High-Speed In-line Circuit Board Test Machine will help with testing by incorporating a visual inspection function which allows mounting status checks on each component (e.g.: typo descriptions in alphanumeric characters, orientation, size) on the operator’s monitor will serve to best analyze testing up close. As well as automatically generating test data from mounting data and component list.  

http://image.slidesharecdn.com/highspeedin-linecircuitboardtestmachine-fai-161223080028/95/high-speed-in-line-circuit-board-test-machinefai-14-638.jpg?cb=1482480094

http://image.slidesharecdn.com/highspeedin-linecircuitboardtestmachine-fai-161223080028/95/high-speed-in-line-circuit-board-test-machinefai-3-1024.jpg?cb=1482480094

http://www.smthelp.net/product/high-speed-in-line-circuit-board-test-machine/

LED Manufacturing 💡🔦

Bright Idea! Stop importing from China and Invest in LED Assembly Equipment

MARKET DEMAND FOR LED MANUFACTURING

Today, LEDs are used for bulbs and tubes but increasingly they are being used in the many lighting components necessary for automobiles, airplanes, appliances, computers, electronics, televisions and more. LEDs use a whopping 80% less energy than old Incandescent Lighting and 50% less than Compact Fluorescent Lighting. Soon, international mandates to deal with climate change, like the Paris Agreement, will make an already huge market, topple over with growth and opportunity.

LEDs offer a promising solution to deal with energy agendas set forth by conventional international treaties and local environmental policies that seek to gain quantifiable reductions in fossil fuel usage. LEDs are a simple, yet integral solution to improving energy efficiency and helping to solve the issue of climate change. Are you keeping up with the Paris Agreement and what that means for a BOOMING LED Market?

Souther Machinery provides full-service equipment for LED Manufacturing Solutions. Please call us at 0755-83203237 if you would like more information about our LED SMT Manufacturing Technologies and to discuss how we can help you participate in this expanding global market.

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50% PCBA cost saving for your current AI SMT spare parts purchasing ;

After the PCB is completed, the electric elements ought to be attached in order that a functional PCB assembly is formed. There are two construction processes which can be utilized to be able to type the PCB assembly. One could be the through-hole building in which the component leads are inserted within the holes although the other one may be the surface-mount building wherein the components are situated on pads positioned around the external surfaces on the PCB. Each sorts of construction have element leads that are fixed mechanically also as electrically towards the board through a metal solder which has melted.

Additionally, you’ll find a variety of soldering solutions to become utilized as a way to connect the PCB elements to ensure that PCB assembly could be achievable.

Production that is definitely of higher volume have to be carried out by means of machine placement and bulk wave sort of soldering. Having said that, expert technicians possess the capability to solder incredibly minute parts by the hand beneath a microscope. This is typically completed together with the use of tweezers and a soldering iron with a fine tip which is made for compact volume prototypes. Yet, there are parts that are impossible to solder together with the hands just like the ball grid array.

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PCB’s which would make up the PCB assembly have conformal coating that is certainly applied by way of dipping or spraying once the elements are carried out soldering. This coat will generally protect against corrosion plus the leaking of present or achievable shorting because of condensation. PCB assembly is static sensitive, thereby; it should be placed inside antistatic bags although it can be becoming transported. Improper techniques in handling could transmit static charge by way of the board and because of this may well damage the elements.

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图片1Odd-form Component Mounter

AI/SMT spare parts

Profesional in AI/SMT machine and spare parts of AI/SMT .
1.We have original drawing ,what we can make is almost  the same quality with original spare parts.
2.All the process when manufactured ,our engineer would give guide and test the quality.
3.Only when the qulity is passed will we let the parts into our store.
4.Also we can control our spare parts in a very low price, when control it on a good quality.

AI accessaries4UEDF(J45NAM7Z9K`_OX{N6

Pay more attention to safety hazard during operating auto machine!

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Automation technique is applied to the development of mechanical manufacturing industry ,which  can greatly improve productivity, in other hands, the machinery manufacturing automation technology is currently one of the most valuable in the world of science and technology, it is to promote the development of social productivity and also make people’s life become more quickly, play an important role in improving people’s living standard.

But with the development of mechanical processing manufacturing, also can not avoid artificial operating machinery and equipment, and always heard the sad news, such as workers injury or death when operating the machine.On May 29, a factory ‘s worker body is stuck to the machine unfortunately when operating the machine, while firefighters rushed to the rescue, the women were taken to a hospital successful, but the last,the woman died of his wounds.This let us deep thinking.

So in our SMT/AI industry,every workers must to know the machine security issues and safety guidelines,it‘s very important,we must ensure the safety of workers!

SMT车间

 

 

 

 

 

 Security issues and  safety guidelines:

1 Tooling cuff requirements beam, work shoes should be prevented slippery, and can’t wear high heels.

2 When  working alongside the material stack, must press the STOP button bright women scarves.

3 The woman should on long hair to disk, and the men tie to close firmly, prevent into the machine at work.

4 Single machine operation, it is strictly prohibited to many people at the same time.

5 Hands in upper and lower, inside the machine components to use pliers or tweezers (axial element), hands, hands after leaving the plug-in area, then operate the control panel.

6  Must sure to remove all tools sundry machine worktable when start to operate the machine.

7 Work in it is prohibited to put any goods on the worktable, so as not to damage the machine.

8 In the work such as unexplained machine stopped suddenly, may not be reached below the plug-in head.

9 Plug-in mistakes in normal production, may not be reached to the head.

10 For the automatic machine, the machine in normal production, it is forbidden to reach into to send slab bridge.

11 To understand the mesa machine movement area, not collision.

Maybe there are more things we should care,safety is the basis of the production.So please every factory ’s leader pay more attention to the Security issues and the workers must be more care.

 

35000 CPH ! High Speed SMT pick&Place machine

 S-520 Pick&Place machine
Thickening marble platform,No shaking when working? guarantee the fuselage stability and accuracy !
Core motor adopts imported servo motor, 35000 CPH !
PCB max size: 1200 * 390, meet the demand of market LED diversity !

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SMT line
Provide SMT whole line solution

Do you really know how to build a SMT dust-free workshop in LED solution?

Before manufacturing led lights, it’s very important to conduct SMT factory planning, especially for any newly-built SMT factory. New factories have little experience in SMT factory design layout and SMT workshop design so there may be some details lost during the set-up phase. After production begins, discovering problems after the fact can cause unnecessary losses. So why not design your SMT factory layout and plan with these potential issues in mind and prepare in advance? Learn SMT clean mounting workshop production requirements in this article.

LED SMT车间

 SMT workshop production requirements:

1. Workshop bearing capacity, vibration, noise requirements:
Factory ground bearing capacity should be greater than 8 kn/m2.
Vibration should be controlled in less than 70 db, the maximum value of no more than 80db.
The noise should be controlled within 70 dba.
2.  Power supply:
General requirements of single-phase AC220 (220 + / – 10%, 0/60 hz), three-phase AC
380 (380 + / – 10%, 50/60 hz), more than double the power consumption of power supply of power than.
3. Air:
According to the requirement of the equipment configuration of air pressure, can use plant air, and  also be configured individually oil-free compressed air machine, general pressure is greater than 7 kg/cm2.
For clean, dry cleaning the air, so the need for compressed air to oil, dust and water treatment.Made from stainless steel or pressure plastic air duct.
4. Exhaust:
Reflow soldering and wave soldering equipment need exhaust fan.For hot blast stove, exhaust pipe of the minimum flow rate value is 500 cubic feet per minute (14.15 m3 / min).
5. Lighting:
In the ideal of the plant Illumination is 800 ~ 1200 lux, at least not less than 300 lux, when low intensity of illumination, in the inspection, repair, measurement work areas should install local lighting.

6. Work environment:
Factory to keep clean, no dust, no corrosivegas.Production workshop should have cleanliness control, control the cleanliness: the class of 500000.
Production workshop environment temperature to 23 + / – 3 ℃ is the best, average of 17 ~ 28℃,relative humidity is 45% ~ 45% RH.

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