Grease / Oil for Electronic Manufacturing SMT machine

We provide a variety of Grease /  Oil for Electronic Manufacturing SMT machine

NSK Series lubricants

 

 

NSK NSL oil is linear guide for oil.

NSK PS2 is a high- precision high-speed grease lubricants . Use advanced synthetic base oils , urea thickener and special additives , has excellent corrosion resistance and abrasion resistance and long service life , suitable for high speed , the temperature, the use of small high-speed machinery , suitable temperature is 190 degrees.

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NSK LG2 grease lubricants are dedicated clean room , pollution , specifically for semiconductors,

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LCD manufacturing equipment and food machinery.

NSK AS2 oil is heavy , waterproof anti- corrosion grease with precision .

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NSK LR3 grease lubricant is high temperature and high precision .

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NSK GREASE NSL

Lubricants for linear guide for oil, mainly used in our industry Yamaha SMT machines, special screw on the Y -axis X -axis , because the parts at high speed while the ball requires a lot of lubrication, because this oil has excellent wear characteristics , can effectively inhibit the high-speed friction problem when used .

Packing : 80G / branch ;AI spare parts、Universal Parts,UIC,TDK.VCD Sequencer.SMT,THT,PCB,PCBA,AI,wave soldering,reflow oven,nozzle,feeder,wave soldering,PCB Assembly, LED, LED lamp, LED display

Manufacturer : NSK CO, LTD Seiko Corporation . .

Usage: can be used with Japanese NSK HGP oil gun to use , but also with THK MG70 grease guns , shaped nipple tubing complete SMT equipment maintenance refueling dedicated .

 

 

NSK GREASE PS2

● Features

The main component of the base oil used in synthetic and mineral oil , having excellent lubricating properties of the high-speed driving at a low temperature with a light load in terms of grease .

● Use it NSK miniature ball screw linear guide and standards adopted lubricant. Although it is very excellent driving characteristics of low-temperature lubricant , at room temperature, but also has good turning characteristics , it is very suitable for precision load small precision machine.

In our industry, mainly for the private placement on a Yamaha machine, low speed bearings and sliders, shortcomings , the temperature is not high , wear is not very good .

Packing : 80G / branch ;

Manufacturer : NSK CO, LTD Seiko Corporation . .

Usage: can be used with Japanese NSK HGP oil gun to use , but also with THK MG70 grease guns , shaped nipple tubing complete SMT equipment maintenance refuel special .

 

GREEN NS7

NSK GREASE NS7 lubricants, adapt the temperature from -40 ℃ to 140 ℃ to some extent can be used for a wide range of temperatures. The product is a low base oil viscosity , good lubricating properties.

Features:

A high durability and excellent performance, long-life grease

2 low-temperature performance and excellent mechanical properties at high speed during operation , some oil leakage.

3 .. low wear, at room temperature , in order to reduce bearing friction torque.

 

5 grease excellent performance can be maintained for a long period of time.

6 to have excellent water resistance .

(7) The effect of the product can reduce the brine excellent rust device

Which products for FUJI SMT , NXT and CP842 dedicated

Packing : 80G / branch ;

Manufacturer : NSK CO, LTD Seiko Corporation . .

Usage: can be used with Japanese NSK HGP oil gun to use , but also with THK MG70 grease guns , shaped nipple tubing complete SMT equipment maintenance refueling dedicated .

NSK LR3

● Features

     Refined mineral oil in the base oil, grease, and a lithium-based thickener additives of special abrasion resistance, excellent extreme pressure resistance of the pan with a large load with grease. It has the load resistance and excellent oxidation stability , maintain good lubrication performance for a long time , and with high lubrication life. Excellent water absorption , even in the state contains a lot of water under , it will not be washed away by the water softener .

● Use

     It is common grease NSK linear guide and ball screw standards adopted . Oil dynamic viscosity, excellent load resistance , oxidation stability is also very good , it can be widely used for various purposes , is a common type of grease used .

In our industry, mainly for Yamaha SMT machines, special bearing on l , paragraph grease lubricants are high temperature and high precision , large-scale metal processing machine tool spindle bearings specifically for high-speed , high-temperature , high load for the girth greater than 62MM high-speed bearings , which can effectively improve the machining accuracy and extend bearing life.

Packing : 80G / branch ;

Manufacturer : NSK CO, LTD Seiko Corporation . .

Usage: can be used with Japanese NSK HGP oil gun to use , but also with THK MG70 grease guns , shaped nipple tubing complete SMT equipment maintenance refueling dedicated .

 

NSK GREASE LG2 / NSK GREASE LG2 (Clean Room)

Features: The grease used as a clean room of the Department of straight rails and ball screws and other special grease , developed by NSK alone products, with the original clean room compared to the commonly used fluorinated grease , it has a high lubricity, lubricating long life, stable fat torque characteristics ( slip resistance ) , etc. , also have high rust resistance and dust characteristics , to achieve the same grease better than other low dust characteristics. Furthermore, not a special base oil used instead of mineral oil , the same method can be used ordinary lubricants.

Uses: For high cleanliness requirements of semiconductor , liquid crystal lubricant Linear Guides (LCD) manufacturing equipment , such as the use of a ball screw and rotating products. But the pressure of the grease dedicated clean environment , it can not be used in a vacuum environment .

 In our industry, mainly for Yamaha SMT , COB bonding machine.

Packing : 80G / branch ;

Manufacturer : NSK CO, LTD Seiko Corporation . .

Usage: can be used with Japanese NSK HGP oil gun to use , but also with THK MG70 grease guns , shaped nipple tubing complete SMT equipment maintenance refueling dedicated .

 

NSK GREASE AS2

One can withstand , with a gravity well.

Second, the continuing good , good adhesion, good adhesion .

Third, the product has a certain acidity , resistant to corrosion.

Fourth, a strong water resistance.

Disadvantages : The temperature is not good, poor wear resistance.

In our industry, mainly for Yamaha SMT machines , special placement head , because this part of the low-speed operation , while only need to play a minor slip can be lubricated . Packing : 80G / branch ;

Manufacturer : NSK CO, LTD Seiko Corporation . .

Usage: can be used with Japanese NSK HGP oil gun to use , but also with THK MG70 grease guns , shaped nipple tubing complete SMT equipment maintenance refueling dedicated .

Lead-free & Good quality & Cheap Solder Paste

Product Description

This solder paste special for SMT production process. It is made from the special solder paste and sphere tin power with little oxide content. It has the excellent performance in continuous printing. It has very little residue after reflow and very good insulation impedance. With various alloy composition, different diameter of tin powder, and metal content to meet the customer need in products and process requirement.

Product Feature and Selling points                                                                                                           

  1. 1.    Good http://shopantibioticsonline.com rollability in printing, excellent performance in printing even for 0.3mm part spacing in steel plate.
  2. 2.    Little changes for the viscosity for continuous printing, longer life time for the stencil, and good printing performance even for continuous 8 hours printing.
  3. 3.    No slump electron migration several hours after printing.
  4. 4.    Excellent welding performance and proper wettability in different parts.
  5. 5.    Adaptable to different level of welding equipments, finish welding with no nitrogenization, good performance in welding even in wide range reform temperature.
  6. 6.    Very little residue, light in color, and good insulation impedance and no corrosion to PCB, no need clean.
  7. 7.    Good testing performance in ICT.
  8. 8.    Workable for paste in Hole process
  9. Solder paste3 Solder paste6 Solder paste2 Solder paste1 Solder paste IMG_2792

The Barcode Validation System provides a reliable, efficient means of verifying component setup prior to the start of a production run

The Barcode Validation System provides a reliable, efficient means of verifying component setup prior to the start of a
production run 

In an increasing number of circuit board applications, it is important to verify component and feeder
set up prior the start of a production run due to the high cost of post process board repair and
unacceptability of board failure.  It is therfore critical to make sure that the correct components will be
placed before production begins. 


The Barcode Validation System provides the ability to verify that the correct component is in the
correct feeder lane position for a given product, prior to the start of the production run.
Using the Barcode Validation System, feeders are set up and prepared for production off line.  When
the time comes to use these feeders in production, they are mounted to the machine.  At the start of the
production run, the Barode Validation System verifies that each one of these feeders, and their respective
components, has been placed in the correct location before allowing the production sequence to begin. 

FEATURES & BENEFITS 

Component validation process begins with off-line feeder set up, eliminating the need
to check each feeder as it is loaded onto the machine. 

Board production cannot begin until feeder configuration is verified, eliminating the
occurrence of placing the wrong components. 

System can be used with both tape and bulk style feeders, expanding flexibility with
alternative packaging methods. 

Relevant checking and process information is logged for easy report generation and
traceability. 

Barcode Validation System – Features 

The operation of the Barcode Validation System is based on the interaction between the machine’s
internal control system, “smart” component feeders, an off-line bar code scanning system and barcode
labels presented on component reels during feeder set up (see diagram).

Each feeder used in the system is fitted with an electronic  memory tag that is capable of storing data
relevant to the component that is mounted on the feeder.

During the feeder set up operation, typically performed off-line, a feeder is loaded with a reel of
components and placed in a holding fixture.  Next, the barcode(s) on the component reel is scanned
using a hand-held barcode scanner.  Simultaneously, the scanned information is “written”to the
feeder’s memory tag.  All information collected during this process is logged by the BVS system.

Once all feeders for a particular product are set up and ready for production use, they are mounted on
the machine in feeder slots coinciding with the pattern program. 

As the placement sequence begins, the memory tags of all feeders used to build the particular product
are read by the machine’s read/write antennas.  The system then compares this information to the
pattern program data to verify that all relevant components have been loaded into the correct feeder
slots pertaining to the product about to be built.

Once the component configuration has been verified, production begins. 

Southern Machinery WARRANTY POLICY ON ALL NEW Machines

WARRANTY POLICY ON ALL NEW Machines

Southern Machinery warrants its products to be free from defects in materials and workmanship for a period of one year from completion of installation, provided the products are installed as specified by Southern Machinery, maintained by qualified service personnel and the products are operated in accordance with published operating procedures.  For purposes of the foregoing warranties the “completion of installation” shall be that date, within 90 days of shipment of Southern Machinery’s products from its factory, on which the products are installed and operating to the published specifications.  If the customer believes a product to be defective in material or workmanship, or failing to meet the specifications, the customer shall notify Southern Machinery of such alleged defect or failure.  Southern Machinery shall have a reasonable opportunity to investigate any alleged defect or failure, and upon confirmation of its existence Southern Machinery shall promptly remedy the same by repair or replacement, at its discretion and without charge.  The seller warrants parts repaired or replaced for the duration of the original warranty period.

The warranty does not apply to:

1. Consumable parts as they are defined in this document.

or

2. Defects or failures as a result of non-compliance with U Southern Machinery’s installation specifications.

or

3. The customer’s failure to perform the recommended normal maintenance, set up and the adjustment of the equipment.

or

4. The customer’s alteration / modification to the equipment without Southern Machinery’s prior written approval.

or

5. Damages to the equipment resulting from non-compliance with published operating procedures.

or

6. The use of replacement parts not supplied by Southern Machinery or Southern Machinery’s approved suppliers.

Definition of Consumable Parts (Non Warranty):

A) Machine parts that come in direct contact with component processing.

Examples are, but are not limited to, insertion head tooling, chain clips, lead cutter tooling, etc.

B) Maintenance/bulk items.

Examples are, but are not limited to, lubricants, adhesives, light bulbs, fuses, seals, o-rings, etc.

All other machine parts are warranted for 12 months from the machine in-service date, completion of installation.

Disclaimer Statement:  

The life expectancy of consumable tooling is dependent on proper preventive maintenance, proper machine set-up, and the type of component used by the customer.  A customer may experience greater life expectancy or less life expectancy depending on the above.

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SMT Reel Scrap Tape cutter operating introduction

Functional description
The Scrap Tape Cutter is designed to cut off small pieces of reel

tape and collect them in a trash bin for ease of disposal.

Prodcut safety

• Do not put objects other than reel tape in the cutter unit.
• Use caution with long hair and when wearing loose clothing
near the cutter unit.
• Unplug the unit when performing maintenance of the
machine.
• Do not operate the machine near flammable gas.
• Do not open/disassemble the cutter unit while the machine
is operating.
• Follow all safety labels on the cutter unit.

Automatic Mode

1. Rotate the Emergency Stop switch.
2. Push [ON] button at AUTO. The blade unit begins to move.
The blade continues to cycle until the collection bin is
removed or the Emergency Stop switch is pushed.

Recover From Jam

Use the following procedure to clear a jam.
1. Push the Emergency Stop switch to stop the buzzer.
2. Rotate the Emergency Stop switch.
3. Turn power on by pushing [ON] button at POWER.
4. Push and hold the Left or Right Directional Arrow button to
move the blade back away from the jam.
5. Push the Emergency Stop switch and clear the jam.
6. Rotate the Emergency Stop switch.
7. Turn power on by pushing [ON] button at POWER.
8. Push [ON] button at AUTO. Resume auto cutting.

Empty the Trash Bin

Use the following procedure when emptying the Scrap Tape Cutter
collection bin.

1. Grasp the handles on the trash bin and slide the bin out from
the Scrap Tape Cutter unit. The cutter automatically stops.
2. Empty and then re-install the trash bin. Push the [ON] button
at AUTO to resume operation.


Replace the Blades
The blade unit of the Scrap Tape Cutter consists of a fixed and hex blade.
Replace both blades when the cutter jams frequently or when the blades
become damaged or worn. Use the following procedure when replacing the
cutter blades.
1. Push the Emergency Stop switch and unplug the unit.
2. Remove the back cover and tape inlet guide from the cutter unit.
3. Remove the 4 screws that secure the fixed blade to the housing. Use
caution so as not to lose the washers that are under the blade.


4. Remove the idler guide from the housing.
5. Remove the 6 screws that secure the hex blade to the housing.
6. Clean any debris that may have gathered under the blades.
7. Install the new hex blade. Note the correct orientation of the blade.
8. Install the idler guide and secure to the housing.
9. Verify that the washers are in place and install the new fixed blade.
10. Install the tape inlet guide making certain the plate is aligned with the
screw holes.
11. Install the back cover, plug in the unit, and rotate the Emergency Stop
switch. The unit is ready for operation.


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