SMT Terms and Definitions

 

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A

 

“A” Wave. Wave, “A”

Å. Angstrom

A/D Converter. Analog-To-Digital Converter

Absorption. The retention of moisture by a substance.

Accelerated Stress Test. A test to deliberately produce a failure.

Acceptable Quality Level (AQL). Maximum number of defects per 100 pieces that are allowable.

Acceptance Tests. Tests deemed necessary to determine the acceptability of products.

Accuracy. (1) The ability to hit the target. (2) Conformity of a measured value to the actual value of the sample.

Acoustic Microscopy. A nondestructive test that produces high resolution ultrasonic images, often used for inspecting component lid seals and die attach within components.

Acrylic. A monomeric acrylate or methacrylate (acrylic acid or a derivative thereof) cured in a polymerization reaction brought on by ultraviolet energy, heat, or a combination of the two.

Acrylic Resin. A thermosetting, transparent, flame resistant resin.

ACS. American Chemical Society

Activated Carbon. A water treatment medium, commonly used for de-chlorination and for reducing organic chemicals and radon from water. Activated Carbon is produced by heating carbonaceous substances (bituminous coal or cellulose-based substances such as wood or coconut shell) to 700罜 or less in the absence of air to form a carbonized char, and then activating (oxidizing) at 800 to 1000罜 with oxidizing gases such as steam and carbon dioxide to form pores, increasing the surface area of this adsorbent material. It can be in block, granulated, or powdered form.

Activated Rosin Flux. Flux, Rosin Activated

Activator. Thermally reactive compounds (such as amine hydrochlorides or various halides) that break down at elevated temperatures and enhance the ability of a flux to remove oxides and other contaminants from surfaces being joined.

Active Components. Electronic components such as semiconductors, transistors, diodes, etc., that can change the characteristics applied electrical signal.

Active Hold-Down. The process of pressing a component lead directly in contact with a bonding pad during soldering to ensure intimate contact between the lead and pad.

Activity. (1) Activities may consist of moving or handling materials and components, changing machine or tool settings, turning equipment on or off, etc. Poorly control of activities can create process variability and varying quality. (2) Flux Activity

ADC. Analog-To-Digital Converter

Additive Plating. Plating, Additive

Adhesion. The state in which two surfaces are held together by interfacial forces which may consist of valence forces or interlocking action.

Adhesion, Mechanical. Adhesion between surfaces in which the adhesive holds the parts together by interlocking action.

Adhesive. A substance capable of holding material together by surface attachment.

Adhesive, Anisotropic. An adhesive with a low concentration of metal particles to permit conduction in the z-axis only.

Adhesive, Conductive. A two part system comprised of a polymer base and a conductive filler.

Adhesive Failure. Failure resulting from insufficient bond between the adhesive and one or both substrates. Adhesive strips away from substrates.

Adhesive Specific. Adhesion between surfaces which are held together by valence forces or molecular bonding.

Adhesive Tensile Loading. When the acting forces are applied at right angles to the plane of the adhesive. The tensile strength of a bond is the maximum tensile load per unit area, required to break the bond expressed in pounds per square inch.

Adhesive, Thermoplastic melt on application. The process is reversible.

Adhesive, Thermoset undergo a chemical change during heating. The change is not reversible. Epoxies and acrylics are thermosets.

AFM. See atomic force microscope.

Ag. Chemical symbol for the element silver.

Aging. The change in the properties of a material over time and under varying conditions of humidity, temperature, pressure, etc.

Air Knife. (1) A mechanical air pressure amplifier. (2) A plenum with a narrow opening used develop high velocity air from a low pressure air source to (a) dry / remove liquid films from surfaces (b) control the coating of surfaces, or (c) heat or cool.

Algorithm. A set of rules specifying a sequence of actions taken to solve a problem.

Alignment Hole. Tooling Hole

Alloy. A substance made by melting two or materials together.

Alumina. A common substrate material composed of approximately 95% Al2O3.

Ambient Level. The values of signals and noise that exist at a test location when the device under test is not active.

Amorphous Phase. Non-crystalline. Most plastics are amorphous at processing temperature. Many retain this strength under normal temperatures.

Analog Circuit. An electrical circuit that provides a continuous relationship between its input and output.

Analog-To-Digital Converter (ADC or A/D converter). An electronic circuit that produces a digital output directly proportional to an analog signal input.

Anechoic Chamber. An enclosure especially designed with walls that absorb sound or radiation, creating an essentially free-field environment for testing.

Angle Of Attack. The angle between the squeegee and the stencil or screen.

Angstrom. A unit of length equal to one hundred-millionth (10^-8) of a centimeter, often used to specify radiation wavelengths.

Anion. An ion with a negative charge. An anion [such as chloride (Cl-), nitrate (NO3-), bicarbonate (HCO3-), or sulfate (SO4–)] may result from the dissociation of a salt, acid, or alkali.

Anion Exchange. Ion Exchange. A water conditioning process.

Antioxidants. Compounds that retard the rate of oxidation of a polymer.

Anisotropic. Exhibiting different physical properties in different directions.

Anisotropic Adhesive. Adhesive, Anisotropic

Annular Ring. The pad area that remains after a hole is drilled through the pad.

ANSI. American National Standards Institute

Antistatic Materials resist turbocharging more than ?00 volts.

Anti-Pad. The area of copper etched away around a via or a plated through-hole on a power or ground plane, thereby preventing an electrical connection being made to that plane.

AOI. Automated Optical Inspection

Application-Specific Integrated Circuit (ASIC). An IC device whose function is designed for a specific application(s).

Aperture. An opening in a stencil or screen.

Aperture, Chemical Etched. An opening in metal stencil created by coating the metal foil with photoresist, exposing an image both sides the resist using a phototool, and etching the foil from both sides.

Aperture, Electroformed. An opening in stencil formed by imaging a photoresist on a substrate and then plating the nickel foil around the resist to the desired thickness.

Aperture, Electropolished. An electrolytic post-process that “smooths” the walls of aperture walls to improve solder paste printing.

Aperture Files. Precise x-y location and shape of all apertures required on a printed circuit board.

Aperture, Laser Cut. An opening in a metal stencil created by using Gerberâ and aperture data to position a laser cutting head.

Aperture, Trapezoidal. An aperture with the board side opening 1 to 2 mils larger than the squeegee side opening.

API. Application Program Interface

Application Program Interface. The interface between the application’s software and the application platform.

Application Software. A program that performs a specific service or solves a particular problem.

AQL. Acceptable Quality Level

Aqueous. A water soluble.

Aqueous Cleaning. Cleaning, Aqueous

Architecture. A structured set of protocols that implement the functions of the system.

Array. A group of components arranged on rows and columns.

Artwork. A phototool used to create (1) features during printed circuit board fabrication or (2) apertures on a screen or a chem-etched stencil.

Artwork Generation. The process of transferring the CAD circuit layout to reproducible artwork for use by stencil and printed circuit board fabricators.

Artwork Master. Artwork used to produce production masters.

ASIC. Application Specific Integrated Circuit

ASME. American Society of Mechanical Engineers

Aspect Ratio. (1) Thickness of a printed circuit board to the diameter of the smallest hole. (2) Thickness of a stencil to the width of the smallest aperture.

Assembler. A program that translates mnemonics into binary codes that run on a computer.

Assembly. A functional subdivision of a component, consisting of parts or subassemblies that perform functions necessary for the operation of the component as a whole. Examples: regulator assembly, power amplifier assembly, gyro assembly, etc.

AST. Accelerated Stress Testing

ASTM. American Society for Testing and Materials

Asynchronous. An action that takes place at an arbitrary time, without synchronization to a reference timer or clock.

ATE. Automatic (Automated) Test Equipment

Atm. Atmosphere pressure

Atomic Force Microscope (AFM). A microscope that works by bringing a fine needle right up to the surface of a semiconductor and tracing the topography of the material. AFMs are an alternative to scanning electron microscopes as a means of measuring and monitoring the widths and heights of critical dimensions on an integrated circuit die.

Au. Chemical symbol for the element gold.

Automated Optical Inspection (AOI). A mechanized visual inspection process.

AWG. American Wire Gage

Axial Lead. Lead wire extending from a component or module body along its long axis.

Axial Leaded Components are usually cylindrical in shape and have leads exiting from opposite ends along its long axis.

Azeotrope. A liquid mixture with a constant maximum or minimum Où peut-on acheter les Cialis Génériques sans ordonnance? boiling point lower or higher than the boiling points of its components and with the capacity to distill without change in composition.

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B

 

B-Stage Resin. An intermediate stage in curing a thermoset resin. Prepreg

Back End Of The Line (BEOL). Test, assembly, and packaging of wafer manufacturing.

Ball Bonding. Bonding, Ball

Ball Grid Array (BGA) is surface mount technology IC package that provides electrical advantage of shorter signal and power paths and the mechanical advantage of greater interconnects and higher lead pitch, while decreasing package size.

Bare Board. An unpopulated printed circuit board.

Bare Die. An unpackaged integrated circuit.

Barrel. The cylinder formed in the drilled through hole in a printed circuit board.

Base Board. Base Material

Base Material. In printed circuit board fabrication, the insulating laminate where the conductor pattern is formed.

Batch. An entity that represents the production at any point in the process. A batch is a running control recipe. The material that is being produced or that has been produced by a single execution of a recipe is also considered a batch.

Batch Control. Consists of a sequence of one or more steps (phases) that must be performed in a defined order for a finite period of time to process finite quantities of input material to produce finished product.

Batch Manufacturing. Manufacturing in groups, lots or batches in which each part or finished good is identical.

Batch Processing. The method adopted when the required product volumes do not allow continuous production of one product on particular machines.

BBA. Bus Ball Array

Bed-Of-Nails. A test fixture, used with (automated) test equipment, made of spring loaded contact pins (Pogoâ pins) located to correspond with desired measurement points (nodes) on a printed circuit board.

Bend Radius. The radius at the inside of the bend at (1) the lead shoulder leading to the leg and (2) the base of the leg leading to the foot.

BEOL. Back End Of The Line

BGA. Ball Grid Array

Bi. Chemical symbol for the element bismuth.

Bifurcated Terminal. Terminal, Bifurcated

Binder. Materials added to pastes and adhesives to provide strength for handling purposes.

Binning. Classifying components by their performance at the final test. The analogy is to physically drop things into different bins.

Bipolar. (1) A signal that includes positive and negative values. (2) A type of semiconductor.

Birdcage. A defect in stranded wire where the strands in the stripped portion between the covering of an insulated conductor and a soldered connection (or an end-tinned lead) have separated from the normal lay of the strands.

BIST. Built-In Self Test

BIT. Built-In Test

Blind Via. Via, Blind

Blister. Raised areas on the surface of the laminate caused by the pressure of volatile substances entrapped within the laminate.

Blow Hole. A cavity in the solder surface whose opening has an irregular and jagged form, without a smooth surface.

Board. Printed Circuit Board

Board-Level (Circuitry) Repair. Repair, Board-Level (Circuitry)

BOD. Biological Oxygen Demand

Bond Strength. The force per unit area required to separate two adjacent layers of a package. The force is applied perpendicular to the surface of the package.

Bonding. Joining of two materials.

Bonding Alloy. Solder

Bonding, Ball. A wire bonding method that melts a sphere of gold wire, melts the sphere at the first connection point, draws a loop in the wire, and makes a wedge bond at the other connection point.

Bonding, Die. The attachment of an integrated circuit chip to a substrate.

Bonding Pad. Pad. Termination

Bonding, Tape. Using a metal or plastic tape material to support the carrier of a component in a gang bonding process.

Bonding, Thermocompression. Machines that use pressure and heat in the absence of electrical current and without an intermediate material to form wire bonds.

Bonding, Thermosonic. Machines that use heat (typically 150罜), ultrasonic energy, force, and time to form wire bonds.

Bonding, Ultrasonic. Machines that use ultrasonic energy, force, and time to form wire bonds.

Bonding, Wedge. A wire bonding method that can use either gold or aluminum wire. Aluminum wedge bonds are made with ultrasonic bonding machines. Gold wedge bonds are made using thermosonic bonding machines.

Bonding, Wire. A die connect methodology that runs either gold or aluminum wires between pads on the integrated circuit to either a lead frame or pads on a printed circuit board. Ball and wedge bonding are primary wire bonding methods, of which ball bonding is more common.

Boundary Scan. A functional test designed into integrated circuits.

Bow. A cupped variation from a known flatness of a printed circuit board.

Breakaway Tabs. Excess material left on printed circuit boards during fabrication to improve board handling that is removed after assembly.

Breakout. Poor registration between the hole and the pad on a printed circuit board to the degree that the hole is not within the area of the pad.

Bridging. A buildup of solder between components, conductors, and/or base substrate forming an undesired conductive path.

British Standards Institute (BSI). A standard setting organization.

BSI. British Standards Institute

Buffer. A solution that minimizes changes in hydrogen ion concentration that would otherwise occur as a result of a chemical reaction.

Built-In Self Test (BIST). Test, Built-In

Built-In Test (BIT). Test, Built-In

Bulk Components. Packaging with loose chip or MELF components that with a special feeder present the parts the pick and place head.

Bump. A small mound formed on the device or the substrate pads that can be used as a contact for face-down bonding. This is a method of providing connections to the terminal areas of a device.

Buried Via. Via, Buried

Burn-In. An accelerated stress test run at elevated temperature to weed-out marginal components.

BPA. Bus Pad Array

Butt Lead Package. I Lead Package.

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C

 

C4. Controlled Collapse Chip Connection

C5. Controlled Collapse Chip Carrier Connection

C-Stage Resin. A resin in the final stage of curing.

CAD. Computer Aided Design

CAGR. Compound Annual Growth Rate

CAM. Computer Aided Manufacturing

Camera, Component. An upward looking camera used to determine part position offsets required for proper placement.

Camera, Fiducial. A downward looking camera in the placement head used to determine position of the printed circuit board relative to the head. Or vice versa.

Canadian Standards Association (CSA). A Canadian safety standard certification organization.

Capability. Process Capability

Capability Ratio. Cp

Capability Ratio, Centered. Cpk

Capacity Buy. Buying of equipment to increase manufacturing capacity, as opposed to a technology buy.

Capillary Action. A flow of a fluid against gravity between solid surfaces.

Card. Printed Circuit Board

Carrier Tape. Tape, Carrier

CASE (Tools). Computer-Aided Software Engineering.

Castellation. Metalized features that are recessed on the edges of a chip carrier, which are used to interconnect conducting surfaces or planes within a chip carrier or on the chip carrier.

Catalyst. A chemical that changes the rate of a chemical reaction.

Cation. A positively charged ion in an electrolyte solution, attracted to the cathode under the influence of a difference in electrical potential. Sodium ion (Na+) is a cation.

Cation Exchange. Ion Exchange. A water conditioning process, commonly used for water softening.

Cation Exchange Resin. Cation exchanger. Base exchanger. An ion exchange material possessing reverse exchange ability for cations. Sulfonated polystyrene copolymer divinylbenzene (DVB) exchange resin is used almost exclusively today in ion exchange water softeners.

CBGA. Ceramic Ball Grid Array

Chip Carrier

CCGA. Ceramic Column Grid Array

Centered Capability Ratio. Cpk

Centering. Correcting the actual center of a part on a nozzle after picking to the true center of the nozzle.

Centering, Mechanical. Repositioning a part on a nozzle after it has been picked using spring-loaded jaws that close around the part and move it to the proper position.

Centering, Vision. Using a camera to determine position offsets to compensate for the location of the part on the nozzle.

Ceramic. An inorganic, nonmetallic material, such as alumina, beryllia, steatite, or forsterite, which is fired at a high temperature. Ceramics are used in electronics as a substrate or to create component packages.

Ceramic Ball Grid Array (CBGA). A ball grid array (BGA) package of cofired alumina ceramic substrate allowing various lid sealing and encapsulation techniques.

Ceramic Column Grid Array (CCGA). A ceramic ball grid array (CBGA) with solder columns replacing the solder balls.

Certification. The act of verifying and documenting that personnel have completed required training and have demonstrated specified proficiency and have met other specified requirements.

CFC. Chlorinated Fluorocarbon (Chlorofluorocarbon)

CFR. Code of Federal Regulation

CGA. Column Grid Array

Chelating Agent. This agent forms a bond with the ions, such as calcium and magnesium ions and prevents precipitation of calcium and magnesium salts as hard water.

Chelation. The mechanism by which chemicals that would otherwise precipitate are complexed in solution with a chelating agent.

Chemical Etched Aperture. Aperture, Chemical Etched.

Chemical Etched Stencil. Aperture, Chemical Etched.

Chemical Vapor Deposition (CVD). Deposition of thin films (usually dielectrics/insulators) on silicon wafers by placing the wafers in a mixture of gases which react at the surface of the wafers.

Chem-Etched. Chemical(ly) Etched.

Chip. (1) Chip Component. (2) Integrated Circuit. (3) Bare die.

Chip Carrier. A low profile four sided (rectangular) part package, whose semiconductor chip cavity or mounting area is a large fraction of the chip size.

Chip Component. A SMT passive device, including resistors, capacitors, and inductors.

Chip On Board (COB). An unpackaged silicon die mounted directly on the printed circuit board and connected with wire bonds.

Chip Scale Package. A popular description is that a CSP must be no more than 120% the X and Y dimensions of the silicon die within the package. So, the CSP is a die on a carrier substrate. In order to maintain the CSP die to package ratio the CPS is generally a ball grid array. So, this description becomes fuzzy because CSP fabricators routinely shrink the die to reduce cost, but generally do not change packaging.

Chip Shooter. A high speed surface mount component handler and placer.

Chlorofluorocarbon (CFC). A chemical that was used in the electronic, chemical, and refrigeration industries.

CIM. Computer Integrated Manufacturing

Circuit. Circuitry

Circuit Width. Conductor Width

Circuitry. The configuration or design of the conductive material on the base material. This includes conductors, lands, and through connections when these connections are an integral part of the manufacturing process.

Circuitry-Level Repair. Repair, Board-Level (Circuitry)

Circumferential Separation. A crack or void in the plating extending around the entire circumference of a PTH, or in the solder fillet around the conductor, in the solder fillet around an eyelet, or at the interface between a solder fillet and a land.

Clamshell (Fixture). A two sided test fixture that opens like a book (clamshell) to accept the printed circuit board or assembly for testing.

Class XXXX Clean Room. A clean room rating system. For instance, a Class 100,000 Clean Room limits the particle count to less than 3500 particles per liter (100,000 particles per cubic foot) of a size of 0.5 micron or larger, or 25 particles per liter (700 particles per cubic foot) of a size 5.0 microns or larger.

CLCC. Ceramic Leaded Chip Carrier

Clean Room. An enclosed room employing control over particulate matter in the air with temperature, humidity, and pressure controls.

Cleaning. The process of removing flux residues and other contaminants from the surface of a printed circuit assembly.

Cleaning, Aqueous. Cleaning parts with water (e.g., tap, pure, or de-ionized) as the primary cleaning fluid.

Cleaning, Manual. Spot cleaning flux residues from assembly surfaces, usually using a brush and isopropyl alcohol as the cleaning agent or solvent.

Cleaning, Plasma. A bonding pad preparation process that uses electrically excited gas molecules to remove surface contamination.

Cleaning, Semiaqueous. A cleaning process using a solvent followed by a hot water rinse and drying.

Cleaning, Solvent. A cleaning process using chlorinated and fluorinated hydrocarbon liquids.

Cleaning, Ultrasonic. A cleaning process using ultrasonic energy (mechanical oscillation ) along with a chemical solvent.

Cleaning, Vapor Degreaser. A cleaning process where a heated solvent is condensed on the printed circuit board to be cleaned.

Client. A software application which communicates with another software application (the server). The server normally supplies data or functions to the client.

Clinched Lead. A pin through hole lead that is bent on the solder side of the printed circuit board to hold the component in place prior to soldering.

Contract Manufacturing (Manufacturer)

CMOS. Complementary Metal Oxide Semiconductor

CMS. Contract Manufacturing Services

Coating. A thin layer of conductive or dielectric material applied over components or a base material.

COB. Chip On Board

Cohesive Failure occurs when internal strength of the adhesive is not as great as the forces applied to it. Adhesive remains bonded to both substrates.

Coefficient of Thermal Expansion (CTE). The ratio of change in dimension per unit change in temperature.

Cofire. A process for forming multilayer ceramic substrates in which thick-film conductors and dielectrics are simultaneously processed by a firing cycle.

Cold Flow. Movement of insulation (e.g. Teflon) caused by pressure. Creep.

Cold-Junction Compensation. An artificial reference level that compensates for ambient temperature variations in thermocouple circuits.

Cold Solder Joint. Solder Joint, Cold

Colloid. A substance that remains suspended in a solution or fails to settle out of solution.

Column Grid Array (CGA). A packaging technology similar to a pin grid array, in which a device’s external connections are arranged as an array of conducting pins on the base of the package. However, in the case of a column grid array, small columns of solder are attached to the conducting pads.

Comb Pattern. Two sets of interconnected interspaced finger-like arrays of uniformly spaced conductors. SIR testing requires comb patterns on printed circuit boards.

Combinational Testing. Test, Combinational

Compiler. A program that translates high-level-language statements into codes that a computer can execute.

Component. (1) A functional subdivision of a system, generally a self-contained combination of assemblies performing a function necessary for the system’s operation. Examples: power supply, transmitter, gyro package, etc. (2) A part of an assembly or subassembly. A part.

Component Camera. Camera, Component

Component Hole. Plated-Through-Hole (PTH)

Component Lead. A wire or formed conductor extending from a component and serving as a mechanical and/or electrical connection.

Component-Level Repair. Repair, Component-Level

Component Side. Primary side

Composite. A resin combined with another material, such as glass fiber, to improve physical properties.

Computer Aided Design (CAM). A design method that uses computer generated images, rather than mechanical drawings.

Computer-Aided Software Engineering (CASE) Tools allow users to make changes in the way they access information from a relational data base.

Computer Integrated Manufacturing (CIM). Linking computer aided design data to the computer controlled assembly and test equipment used to produce the product.

Conductive Adhesive. Adhesive, Conductive

Conductive Material. Electrostatic Conductive Material

Conduction (Soldering). Soldering, Conduction

Conductor. A lead, solid or stranded, or printed wiring path serving as an electrical connection.

Conductor Spacing. The distance between traces on a printed circuit board.

Conductor, Thermal. Thermal Conductor

Conductor Thickness. The thickness of the conductor including all metallic coatings, excluding non-conductive protective coating.

Conductor Width. The observable width of a circuit or conductor at any point chosen at random. The width is measured from directly above.

Conformal Coating. A thin electrically nonconductive protective coating that conforms to the configuration of the covered assembly to provide environmental and mechanical protection.

Conformity. The ability to satisfy specified requirements.

Connection. An electrical termination that was soldered. A solder joint.

Connection, Interlayer. An electrical connection between conductive patterns in different layers of a printed circuit board. Via

Construction Analysis. Destructive Physical Analysis (DPA). The process of destructively disassembling, testing, and inspecting a device for the purpose of determining conformance with applicable design, process, and workmanship requirements.

Contact Angle. Wetting angle. The angle of wetting between a solder fillet and the pad or component lead. A small contact angle indicates good wetting, and a large angle indicates poor wetting.

Contact Resistance. The maximum resistance allowed between a pin and the socket contacts of a connector when assembled and in use.

Contaminant. An impurity or foreign substance present in a material that affects one or more properties of the material. A contaminant may be or not be ionic.

Control Chart. A chart for tracking a series of measurements taken over time.

Control System. A system to guide or manipulate various elements in order to achieve a prescribed result.

Convection. Transfer of energy (heat) by the circulation of a fluid or gas.

Conveyor. A machine that supports a printed circuit board and moves it from one location to another.

COO. Cost Of Ownership

Coplanarity. The vertical spread in the measurement of the lowest and highest contact (“out-of-line”) of a package.

Copper Tin Intermetalic. Intermetalic, Tin Copper

Core Material. In printed circuit board fabrication, fully cured inner layers of a multilayer printed circuit board.

Core Solder. Solder, Wire/Core

Corrosion. The chemical reaction of a metal in contact with the air.

COTS. Commercial Off The Shelf

Coupon. A portion of a printed circuit board used for testing.

Court Yard. The keepout area of a surface mount component.

Cover Tape. Tape, Cover

Cp. Capability Ratio. Measurement of the width of the distribution of process measurements, compared to a desired point.

Cpk. Centered Capability Ratio. Measurement of the mean of process measurements, compared to a desired point.

Crazing. An internal condition occurring in the laminate base material in which the glass fibers are separated from the resin, caused by mechanical stress.

Creep. Cold Flow

Critical Dimension (CD). The minimum width that is allowed as part of the circuit design, on any given patterning layer.

Critical Path Method. A technique to determine the order in which operations must be executed to complete a project in minimum time, and determine which operations have some “float” or capacity to be rescheduled without affecting the minimum time.

CRT. Cathode Ray Tube

Crystallinity. A state of molecular structure in some polymers denoting uniformity and compactness of the molecular chains.

CSA. Canadian Standards Association

CSP. Chip Scale Package

CSP-C. Ceramic Chip-Scale Package

CSP-L. Laminate Chip-Scale Package

CTE. Coefficient of Thermal Expansion

CTE Mismatch. The difference in the CTE of two materials or components joined together. This mismatch can produce strains and stresses at joining interfaces or in attachment surfaces.

Cu. Chemical symbol for the element copper.

Cup Terminal. Terminal, Cup

Cure. A heat, catalyst, or pressure activated chemical reaction that changes the physical properties of a material.

Curing Cycle. The time-temperature profile needed to cure a thermosetting material like a bonding adhesive.

Curing Time. The time needed to cure a thermosetting plastic material.

Cycle Rate. A dry run time.

CVD. Chemical Vapor Deposition

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D

 

DAC or D/A Converter. Digital-To-Analog Converter

DARPA. Defense Advanced Research Projects Agency

Data Acquisition System. Any device that acquires information from sensors using amplifiers, multiplexers, and analog to digital converters.

DCA. Direct Chip Attach

DCS. Distributed Control System

DDA. Direct Die Attach

DDE. Dynamic Data Exchange

Defect. Any nonconformance to specified requirements by a unit or product.

Definition. Degree that a produced pattern matches the master pattern.

Defluxing. Cleaning. Removing flux residues after a soldering operation.

Degradation. Destructive change in the chemical structure of a plastic reflected in its appearance or physical properties.

Degreasing. Cleaning. Removing wave oil and flux residues after a soldering operation.

Deionized (DI) Water. A pure form of water with no ionized material.

Delamination. A separation of the bonded layers or foils of a laminated material, such as a printed circuit board.

Dendrite. Metallic filaments growing by electromigration between two points.

Density. The weight of a material in relationship to its volume.

Deposition. The process of applying a material on a substrate by applying pressure through a screen or stencil.

Desiccant. A substance, such as calcium oxide or silica gel, with a high attraction for water and is used as a drying agent.

Desiccant Cabinet. A nitrogen atmosphere storage area for moisture sensitive parts.

Design Of Experiments (DOE). A statistical technique for determining the relationship between and relative importance of various factors controlling a process.

Design Rules. Allowable dimensions, keepout areas, and tolerances used in the layout and design of circuitry.

Desoldering. A disassembly method of removing the solder from components on a printed circuit board.

Detergent. A product designed to make materials, often oils and greases, soluble in water. Usually, detergents are made from synthetic surfactants.

Deviation. A specific authorization, granted before the fact, to depart from a particular requirement of specifications or related documents.

Device. Component

Dewetting. The condition in the solder joint in which the liquid solder has not adhered intimately with one or more the components. Characterized by an abrupt boundary between the solder and the component lead or conductor. Can be distinguished by a “rolling back” of the solder from the lead or conductor.

DFA. Design For Assembly

DFT. Design For Test

DI (Water). Deionized water.

Diazo. A type of artwork film.

Die. Integrated circuit chip as diced or cut from the finished wafer.

Die Attach. Bonding a die to its mount in its package. This is often done with a metal based glue-like silver epoxy for good conduction of heat away from the chip.

Die Bonding. Bonding, Die

Dielectric. Nonconducting material used to encapsulate circuitry and in the manufacture of capacitors and printed circuit boards.

Dielectric Constant. That property of a dielectric which determines the electrostatic energy per unit volume for unit potential grade.

Dielectric Strength. The voltage at which an insulating material can withstand before breaking down occurs, usually expressed as volts per mil.

DIP. Dual Inline Package

Diffusion. A material transport phenomena that occurs in solids, and is caused by the continual physical motion of atoms from one position to another. This results in the flow of material from regions of high concentration to regions of low concentration.

Digital. A type of circuit in which the signals can have only one of two possible states, a “1” or a “0”.

Digital-To-Analog Converter (DAC or D/A Converter). A device that converts digital information into a corresponding analog voltage or current.

Dikes. Side Cutter

Direct Chip Attach (DCA). Chip-on-board technology.

Direct Die Attach (DDA). Direct Chip Attach

Direct Memory Access (DMA). The direct transfer of information between a computer’s memory and a device while the computer’s CPU does something else.

Discrete Components. Individual resistors, capacitors, diodes etc.

Dispense (ing). A machine or manual method of applying solder paste, adhesives, and other gels using air or mechanical pressure to force the material being dispensed through a nozzle or tip onto a substrate.

Dispersants. Organic and inorganic phosphates and polymers used in aqueous cleaning to assist in the removal of insoluble materials.

Dissipation Factor. The tangent of the loss angle of the insulating material.

Dissipative Material. Electrostatic Dissipative Material

Dissociation. The separation of an electrolyte into ions of opposite charge.

Distributed Control System (DCS). A real-time control system for continuous and batch process applications.

Distributed Processing. The physical and/or logical connectivity of hardware, software, information and load sharing.

Disturbed Solder Joint. Solder Joint, Disturbed

Divinylbenzene (DVB). A widely used cation exchange resin.

Document Management System. Provides storage, retrieval and manipulation of documents in a compact space.

DOE. Design Of Experiments

Double-Sided Assembly. A printed circuit assembly with components on both sides of the substrate.

Double Sided Reflow Soldering. Reflow Soldering, Double Sided

Down Force. Squeegee Pressure.

DMA. Direct Memory Access

DPA. Destructive Physical Analysis or Construction Analysis

DPM. Defects Per Million (opportunities)

DRAM. Dynamic Random Access Memory

Draw Bridge. Tomb Stone

Drill Files. Precise x-y location and sizes of all holes required on a printed circuit board.

Drill Wander. In printed circuit board fabrication, deviation from the target drilling location.

Dry Etching. Plasma Etching

Dry Run (ning). Operating a machine without processing. For instance, dry running a placement machine sequentially moves the head to the feeders and the component placement locations.

Dross. Chiefly tin oxide, but contains oxidized lead and other contaminants that form on the surface of molten solder.

Dross Content. A measure of the cleanliness of solder powder.

DSP. Digital Signal Processor

Dual Inline Package (DIP). A PTH package with two parallel rows of leads extending from the base of the component. Standard lead pitch is 0.100 inch.

Dry Film (Solder Mask). Solder Mask, Dry Film

Dual Gantry. A machine positioning system with two independent gantries.

Dual Wave Soldering. Soldering, Dual Wave

Dummy Component. A non-functional component package.

Dummy Land. A conductor on a printed circuit board that is not connected electrically to other circuitry.

Dummy Pad. Pad, Dummy

Durometer. A measure of the hardness of a non-metal.

DVB. Divinylbenzene

Dynamic Data Exchange. DDE is a communication protocol that allows Windows® programs to communicate with each other.

A | B | C | D | E | F | G | H | I | J | K | L | M | N | O

P | Q | R | S | T | U | V | W | X | Y | Z | NON-LETTER

 

E

 

Edge Connector. The portion of the PCB used to provide external electrical connection.

Edge Clearance. A keepout area on the side and each ends of printed circuit boards required for board handling.

EDS. Energy Dispersive Spectrograph

EIA. Electronic Industries Association

EIAJ. Electronic Industries Association of Japan

Elastomeric. A material that at room temperature can be stretched repeatedly to at least twice its original length, and upon release of the stress, will return with force to its approximate original length. Rubber band material is elastomeric.

Electrochemical Migration. An unplanned electrolytic plating process. A film of polar solvent, often water, on a substrate surface provides for current flow between points with a difference in electrical potential.

Electrode. A conductor through which a current enters or leaves an electrolytic cell, vacuum tube, or any nonmetallic conductor.

Electroformed Aperture. Aperture, Electroformed

Electroformed Stencil. Stencil, Electroformed

Electroless Nickel – Immersion Gold. A coating applied during printed circuit board fabrication to protect copper features from oxidation.

Electroless Plating. Plating, Electroless

Electrolyte. Compounds that conduct an electric current by the movement of ions.

Electrolytic Corrosion. Corrosion by means of electrochemical action.

Electrolytic Plating. Plating, Electrolytic

Electromagnetic Compatibility (EMC). (1) The ability of electronic equipment to operate in an intended electromagnetic environment without degradation caused by interference. (2) The ability of equipment to operate in its electromagnetic environment without creating interference with other equipment.

Electromigration. Electrochemical Migration

Electroplating. Electroless Plating.

Electropolished Aperture. Aperture, Electropolished

Electropolished Stencil. Stencil, Electropolished

Electrostatic Conductive Material. Material with a surface resistivity of 10 ohms per square maximum.

Electrostatic Discharge (ESD). The transfer of a charge when the two objects have different electrostatic potentials. The potentials can be caused by either direct contact or induced by an electrostatic field. In electronic manufacturing, the employee working on a printed circuit board and a component on the same board can have different electrostatic potentials, which will damage electronic components.

Electrostatic Dissipative Material. Materials with a surface resistivity greater than 10^5, but less than 10^12 ohms per square.

Electrostatic Field. A voltage gradient between an electro-statically charged surface and another surface of a different electrostatic potential.

Electrostatic Insulating Material. Materials with a surface resistivity greater than 10^12 ohms per square.

Elevator, Tray. Feeder, Tray

Elongation. The fractional increase in length of a material stressed in tension.

Embossed Tape. Tape, Embossed

EMC. Electromagnetic Compatibility

EMI. Electromagnetic Interference

EMS. Electronic Manufacturing Services

Emulsifier. An aqueous additive used to keep soils dispersed throughout the cleaning fluid.

Emulsion. A material that suppliers build-up on a printing screen to block portions of the screen. The un-blocked (open) portion of the screen define the pattern for depositing solder paste on the printed circuit board.

Encapsulating. Potting. Enclosing an article in an envelope of adhesive.

Encapsulating Compound. An electrically nonconductive compound used to completely enclose and fill in voids between electrical components or parts.

Encoder. A precision glass or metal ruler mounted on the frame of a machine that is used to measure the location of a moveable head. Encoders can be either linear or rotary.

ENIG. Electroless Nickel – Immersion Gold

Enterprise Resource Planning (ERP). A logistical extension of MRP.

EPBGA. Enhanced Plastic Ball Grid Array

Epoxy. A polymer thermosetting resin used to bond materials.

Epoxy Resin. A material that forms straight chain thermoplastic and thermosetting resins. Epoxy resins have excellent mechanical properties and good dimensional stability.

EPROM. Electronic Programmable Read Only Memory

ERP. Enterprise Resource Planning

ESD. Electrostatic Discharge

ESD Sensitive. Electrical and electronic parts, assemblies and equipment that could be damaged by ESD voltages.

ESDS. Electrostatic Discharge Sensitive

Etch Factor. The ratio of etch depth to the amount the resist is undercut during etching.

Etching. The process of selectively removing any material not protected by a resist using an appropriate solvent or acid.

Ethyline Vinyl Acetate Resins (EVA). Co-polymers of the polyolefins family derived from random co-polymerization of acetate and ethylene.

Eutectic. An alloy with a lower melting point lower than the melting points of its components. 63% tin and 37% lead (63Sn/37Pb) solder is referred to as eutectic solder. Eutectics change directly from liquid to solid, and the reverse, with no intermediate plastic states.

EVA. Ethyline Vinyl Acetate Resins.

Event Counter. A circuit that counts the occu

Eyelet Suppliers Listing

 

A list of some domestic market eyelet suppliers follows. It is not comprehensive and is not an endorsement of particular suppliers. The first suppliers listed are those which seem to be most frequently associated with Auto Insertion projects.

Stimpson Co., Inc.
Bayport, NY 11705-1097 USA
Phn 516-472-2000
Fax 516-472-2425

Round, Oval, Oblong, Square Shoulder, Closed-End Telescoping, Tongue, Over 3,250 Different Styles and Sizes, Hand, Foot and Automatic Eyeletting Machines, Snap Fasteners, C-E Rivets, Ferrules, Fasteners and Automatic Attaching Machines. Assembly Service Department will assemble your article with the appropriate fastener and submit with prices.

PCI Group, Inc.
New Bedford, MA 02741 USA
Phn 800-232-2346
Fax 508-995-4950
Cust Serv Fax 508-998-7446

Precision Industrial Fasteners, Industrial Eyelets, Shoe Eyelets, Grommets and Washers. Eyelet/Grommet Setting Tools, Eyelet/Grommet Insertion Machinery, Metal Stampings.

Mark Eyelet
63 Wakelee Road
Wolcott, CT 06716
Phn 203-756-8847
Fax 203-755-9410

Highland Mfg Co., The – Waterbury, CT
Cly-Del Manufacturing Co., The – Waterbury, CT
Braxton Mfg. Co., Inc. – Watertown,CT
Stimpson Co., Inc. – Bayport, NY
Platt Bros. & Co., The – Waterbury, CT
PCI Group, Inc. – New Bedford, MA
Carby Corp., The – Watertown, CT
Utitec, Inc. – Watertown, CT
Perterson Manufacturing Co., Inc. – Sarasota, FL
International Eyelets, Inc. – Vista, CA
Gem Manufacturing Co., Inc. – Waterbury, CT
Trans-Matic – Holland, MI
National Die Company, The – Wolcott, CT
Eyelets For Industry, Inc. – Thomaston, CT
Stevens Company, Inc. -0 Thomaston, CT
WTM Company, Inc. – Thomaston, CT
Auto-Form, Inc. – Waterbury, CT
Demsey Mfg. Co., Inc. – Watertown, CT
Zero Stamping Co., Inc. – Taylor, MI
Twinplex Mfg. Co. – Wood Dale, IL
Howard Engineering Co., Inc. – Naugatuck, CT
Nutmeg Eyelet & Stamping Co., Inc. – Naugatuck, CT
Hylie Products, Inc. – Watertown, CT
Bouffard Metal Goods, Inc. – Watertown, CT
Truelove And Maclean, Inc. – Waterbury, CT
Line Manufacturing Inc. – Waterbury, CT
Prospect Machine Products Inc. – Prospect, CT
Accurate Forming A Tyco International Ltd., Co. – Hamburg, NJ
Semco Tool & Mfg. Co. – Naugatuck, CT
Presspart, Inc. – Cary, NC
Superior Eyelets, Inc. – Waterbury, CT
Advance Stamping Co. – Detroit, MI
Jo-Vek Tool & Die Mfg. Co., Inc. – Waterbury, CT
Marga Service Co. – Bethany, CT
Olympic Tool – Redford, MI
Preyco Manufacturing Co., Inc. – Waterbury, CT
Gary Industries Inc. – Bethany, CT
Electronic Eyelet & Interconnect, Inc. – San Jose, CA
Metaltec, Div. of Technology General – Franklin, NJ
Automatic Drawn Products Inc. – Skokie, IL
FPC Corporation – Wauconda, IL
G & J Steel & Tubing Inc. – Somerville, NJ
Thompson Machine:The Tool & Die Group, Inc. – Albuquerque, NM
Segal, Edward, Inc. – Thomaston, CT
Gabriel Mfg. Co., Inc. – Stony Point, NY
Fastener Dimensions, Inc. – Ozone Park, NY
Gasser & Sons, Inc. – Commack, NY
Production Tube Cutting, Inc. – Dayton, OH
Columbia Nut & Bolt Corp. – Moonachie, NJ
Eagle Alloys Corp. – St. James City, FL
Arens Controls, Inc. – Evanston, IL
Ball Chain Mfg. Co. Inc. – Mount Vernon, NY
L.C.S. Company – St. Paul, MN
All-Tex Industries, Inc. – Chicago, IL
Roselle Precision Products Inc. – Berkeley Heights, NJ
Marion Mfg. Co., The – Cheshire, CT
Cornell Mfg. Co., Inc. – Orangeburg, NY
Carpin Mfg. Inc. – Nettbasert bestilling av impotenspiller Waterbury, CT
OEM Fastening Systems – Norcross, GA
Falcon Metal Corp. – Charlotte, NC
Mohawk Manufacturing Co. Middletown, CT
International Metal Products Corp. – Avon, CT
Ultimate Hydroforming, Inc. – Sterling Heights, MI
Automatic Turning & Machining Inc. – Kersey, PA
Johnson & Hoffman Mfg. Corp. – Carle Place, NY
Metallon, Inc. – Thomaston, CT
Autoswage Products, Inc. – Shelton, CT
Anomatic Corp. – Newark, OH
Active Screw & Fastener – Elk Grove Village, IL
Thoroughbred Metals, Inc. – Green Brook, NJ
Proto-Tube Products Inc. – Eagleville, PA
JLO Metal Products Inc. – Chicago, IL
United Industrial Trading Corp. – Troy, MI
Electroline Products – Canton , OH
Samson Industries, Inc. – Los Angeles, CA
Evans – East Providence, RI
Kenlen Wire Co., Inc. – Livingston, NJ
P & G Machining, Inc. – Bay Shore, NY
Volkert Precision Technologies, Inc. / Arlin Tool Div. – Queens Village, NY
Fabricated Metal Products, Inc. – Naugatuck, CT
Aranda Tooling, Inc. – Huntington Beach, CA
Cambridge Automatic Inc. – Natick , MA
Clary Div. Of Alpine Engineered Products, Inc. – Grand Prairie, TX
American Micro Products, Inc. – Batavia, OH
Vicar International – Union, NJ
Hardware Specialty Co., Inc. – Long Island City, NY
J & J Swiss Precision, Inc. – Deer Park, NY
Diamond Fasteners, Inc. – Farmingdale, NY
Olin Brass/Fabricated Products – East Alton, IL
Western Metal Spinning & Mfg. Corp. – Perris, CA
Seidel, Inc. – Waterbury, CT
O.P.M. Trading Co. USA, Inc. – Massapequa Park, NY
AIMSCO, Inc. – Seattle, WA
Hardware Specialty Co., Inc. – Carlsbad, CA
Hanlon Industrial Fasteners, Inc. – Marlboraugh, MA
Fischer Special Mfg. Co – Cold Spring, KY
Empire Fasteners, Inc. – Long Island City, NY
Neider, F.A., Co. – Augusta, KY
Mathews & Co. – San Clemente, CA
American Tube Fabricating Corp. – Watertown, CT
Owen Tool & Mfg. Co., Inc. – Plainville, CT
Eddy Corporation, The – New Milford, CT
R.I. Metpro Inc. – Warwick, RI
Celus Fasteners Mfg., Inc. – Andover, MA
Precision Stamping – Farmers Branch, TX
Jagemann Stamping Co. – Manitowoc, WI
Axelrod, S., Co. – New York, NY
Nova Wesco Inc. – Waterbury, CT
Ho Hung Ming/Hiker Enterprises Ltd. – Scarborough, ON
Bedford Products Co., Div. of Legg Plastic Products, Inc. – Roanoke, VA
Marvell Pharmacal & Packaging Co. – Fairfield, NJ
Gerstle, Walter N., Inc. – Irvington, NJ
Globe Products Co., Inc. – Ennis, TX
Lord & Hodge, Inc. – Middletown, CT
Labold Corp. – Columbus, IN
Barratt Tool Co., Inc. – Wolcott, CT
Braxton Mfg. Co. of California, Inc. – Costa Mesa, CA
Tranoco, Inc. – Travelers Rest, SC
Wall, A.T., Co., Metal Components Div. (MCD) – Warwick, RI
Eyelet Crafters, Inc. – Waterbury, CT
Microwave Specialties, Inc. – Plainville, MA
VAK Industries, Inc. – Moriarty, NM
Amark Industries, Inc., Kenlen Wire Products Div., – Livingston, NJ
Amark Industries, Inc., K&K Screw Machine Products Div. – Livingston, NJ
Drawn Metal Products Co. – Niles, IL
Elect-O-Matic Co., Inc. – Watertown, CT
Johner Mfg. Corp. – West Milford, NJ
AMP, Inc. – Wolcott, CT
Process Metal Stamping Co. – City of Commerce, CA
Samson Industries, Arizona Div. – Phoenix, AZ
Walsh Eyelet Co. – Waterbury, CT
Transfer Tool Products, Inc. – Grand Haven, MI
Nytex Automatic Products, Inc. – Fredericksburg, TX
J&J Precision Eyelet Inc. Thomaston, CT
Admiral Screw Co. – Elk Grove Village, IL
Bowcraft Trimming Co., Inc. – Passaic, NJ
Geiger, H.G., Mfg., Inc. – Bronson, MI
Industrial Die & Machine Corp. – Canton, MA
International Stamping, Inc. – Warwick, RI
Metal Flow Corp. – Holland, MI
Page Madden Corp – Livingston, NJ
Rau Fastener, Inc – Providence, RI
Snapco Mfg. Co. – Irvington, NJ
Hydro Aluminum Adrian – Adrian, MI
Eyelematic Mfg. Co., Inc. – Watertown, CT
Knight Mfg. Co. – Waterbury, CT
Marvin Mfg. Inc. – Prospect, CT
Neuweiler, Karl – Berkeley Heights, NJ
Dask, J.B., Corp. – Norwood, MA
Greene, G.G., Enterprises, Inc. – Warren, PA
Neo Products Corp. – Henderson, TN
Precision Stamping Co., Inc. – Howell, MI
Spiveco, Inc. – Anaheim, CA
SureSnap Fastener & Trim Inc. – New York, NY
Truex Inc. – Pawtucket, RI
Apparel Adornables – New York, NY
Ben-Art Mfg. Co., Inc. – Prospect, CT
Davey Products – Red Lion, PA
Eyelet Enterprises, Inc. – Dorchester, MA
Fixam Inc. – Racine, WI
Teleflex Automotive Mfg. Corp. – Waterbury, CT
Setting Tools, Inc. – Naperville, IL
Bridgeport Slitting Co., Inc. – Bridgeport, CT
Acme Eyelet & Stamping Co. – St. Charles, IL
Ark Products Co. Inc. – Willow Street, PA
Atlanta Hardware Specialty Co. – Norcross, GA
Ferre Form Metal Products, Inc. – Oakville, CT
PCB Eyelets Inc. – Goleta, CA
Taylor Metal Products Co. – Mansfield, OH
Electro Optics Mfg., Inc. – Wyandotte, MI
Cerzel Tool & Engineering Co., Inc. – Broadview, IL
Richards Metal Products Inc. – Wolcott, CT
Zenex Tool Co. – North Bergen, NJ
GKY Industries – Jersey City, NJ
Sentenac Associates Inc. – Panorama City, CA
Anstro Mfg. Co. – Wolcott, CT
Burgess Mfg. Corp. – Suwanee, GA
Challenge Eyelet Press Co., Inc. – East Dorset, VT
Draw Form Inc. – Zeeland, MI
Enterprise Carbide Tool Co. – Watertown, CT
Liberty Metal Products Co. – Woodside, NY
Metalock Repair Service, Inc. – Willow Springs, IL
Scientific Decorating – Millis, MA
Yale Hook & Eye Co. – Newark, NJ
BMW Inc. – Lynn, MA
Boston Machine Works Co. – Lynn, MA
Duvall Screw Products, Inc. – Cedar Hill, MO
Henefelt Precision Products, Inc. – Largo, FL
Eyelet Design Inc. – Wolcon, CT
Swiss Automatic Products – San Jose, CA
Thuro Metal Products, Inc. – Brentwood, NY
C & R Machine Products, Inc. – Bohemia, NY
Hi-Tech – Greenville, SC
Van-Ho Mfg. Inc. – Waterbury, CT

Bearing Press Fit Calculations

This calculates the delfection of the pharmacie-dela-place outer race of a bearing when it is pressed into a housing.
These equations are from Shigley and Mischke “Mechanical Engineering Design” Fifth Ediion p.62-63
Bearing Housing
Modulus of Elasticity of Inner component (Ei) 30000000 Modulus of Elasticity of Outer component (Eo)
Inner Radius of Inner Component (land radius)(ri) 0.1705 Outer Radius of Outer Component (ro)
Poisson’s Ratio of Inner Component (vi) 0.292 Poission’s Ratio of Outer Component (vo)
Radius at Press (interface) (R) 0.1875
Radial Press (d) 0.0003
Results
Resulting Pressure (p) 2599.551782
Increase in Housing Outer Radius (delta ro) 0.000123797
Decrease in Bearing Inner Radius of OD (delta ri) 0.000176203
Assumptions:
Both members have the same length.
Cross sections are uniform.
Radial interference is constant around the circumference.

calculate stresses in helical compression springs.

Inputs
H1 0.4 0.4 0.4
H2 0.368 0.368 0.368
Spring Description proposed Shipped to Phillips Standard
Spring Number = 10249111 10249210 10249241
FL = Free Length (in) = 0.4375 0.5625 0.4375
k = Spring Constant (lb/in) = 5.8 2.2 2.9
SH = Solid Height (in) = 0.183 0.172 0.138
d = Wire  kendieczanesi.com Diameter (in) = 0.012 0.01 0.01
OD = Outside Diameter (in) = 0.088 0.088 0.088
G: Torsion modulus (psi) = 1.15E+07 1.15E+07 1.15E+07
Calculations
Ssy = est. torsional yeild strength (psi) = 161,783 166,147 166,147
DH = H1-H2 (in) = 0.032 0.032 0.032
FS2 (lb) per spring = 0.40 0.43 0.20
H2 (in) = 0.368 0.368 0.368
% compression at H2 = 27% 50% 23%
H1 (in) = 0.400 0.400 0.400
% compression at H1 = 15% 42% 13%
FS1 (lb) per spring at H1 = 0.22 0.36 0.11
F1 (lb) =
% diff (F2-F1)/F2 =
ratio: Deflection to Free Length = 0.16 0.35 0.16
ratio: Free Length to Mean Dia. = 5.76 7.21 5.61
No Buckling Zone(Yes/No) yes no Yes
D = mean diameter (OD-d) (in) = 0.076 0.078 0.078
C = Spring Index D/d = 6.3 7.8 7.8
K: Wahl correction factor = 1.2 1.2 1.2
tmax = max stress in wire (psi) = 55,879 101,067 47,605
N = est. no. of active coils = 11.7 13.8 10.4
FS = safety factor = Ssy/tmax = 2.9 1.6 3.5
W = weight of the spring (lb) = 0.000122 0.000102 7.76E-05
f = fundamental frequency = (hz) = 2141.628 1440.667 1899.061
no. of times greater than freq. of motion = 308 207 273

Standard Customer Acceptance Procedure in Manufacturing

Demonstrate to the customer the machine's ability to meet specific performance requirements of the machine's Quality Assurance Procedure.
To demonstrate to the customer a simulated production run at the Bevier Street manufacturing site.
To explain to the customer all options and to verify that all aspects of the order are correct.

Before the customer's arrival in Binghamton, each machine will undergo standard quality assurance testing as stated in the Quality Assurance Procedure (QAP) document. Each specific machine will have followed the Quality Assurance Criteria (QAC) for final inspection. (Copies of these documents are available to the customer upon request from the Customer Acceptance Group.

Upon the customer's arrival at Universal Instruments for customer acceptance, the machine is demonstrated to the customer by the customer acceptance group and a manufacturing technician. The procedure for customer acceptance follows a predetermined plan which is agreed upon prior to the customer's arrival in Binghamton. (Example: UIC material or customer material.)

The customer acceptance objective is to insert a number of components, at a specified machine insertion performance and with a specified machine intrinsic availability for each machine type. (Refer to the Products Division Customer Acceptance Plan, part number 43794400, for the correct numbers for each machine.) During the acceptance, all options on the machine are explained and demonstrated to the customer and the customer is encouraged to question the Universal representative as to detail.

Customer Acceptance should be pilulle planned to take one full working day, per machine being accepted. (This includes the CA run, training, etc.)

 

AI Quality Control

Quality Control

This section describes the machine Performance Certificate, a result of the Quality Acceptance Test (QAT), which is produced for all Axial products.
Every Axial machine is subjected to a Quality Acceptance Test (QAT) before being shipped to its customer. There are 4 phases to a QAT:

Phase I – Pre-Dry Cycle

The appropriate pattern program is loaded and the machine performs a short part run with all motions and mechanisms functioning to check setups and speed. All data is recorded on the machine's event log.

Phase II – Dry Cycle

Can only occur after successful completion of the Pre-Dry Cycle. The machine is run with all motions and mechanisms functioning but without boards or inserting components for a pre-specified period of time. All data is recorded on the machine's event log.

Phase III – Integrity Run (Final Run)

Can only occur after successful completion of the Dry Cycle. This is a simulated production run to check insertion performance and speed. Results are recorded on the machine's event log.

Sequencer 6

2596C

VCD/Seq. 8

6241F

DH VCD 8

6292C/ 6298C

DH JW 8

6293C/    6299C

Radial 8 6380A/6388A

Phase I

 

 

 

 

 

Parts Run

2,400

2,100

2,400

2,400

500

Insertion PPM *

0

0

0

0

0

Intrinsic Availability **

100%

100%

100%

100%

100%

Phase II

 

 

 

 

 

Length of Run

2 hrs. Viagra Original

24 hrs.

12 hrs.

12 hrs.

12 hrs.

Intrinsic Availability

95%

95%

95%

95%

95%

Phase III

 

 

 

 

 

Minimum Parts Run

11,939

22,306

26,765

43,299

30,680

Allowable Insert Errors

0

1

0

0

4

Intrinsic Availability

95%

95%

95%

95%

95%

Acceptable PPM Levels

34 – 250

10 – 200

40 – 150

7 – 75

300

Confidence Level

95%

95%

95%

95%

95%

 

 

  • (# of good insertions / total # of insertions)
    ** (# of hours the machine is ready to run / total # of hours machine planned to run)

Phase IV – Customer Acceptance (Optional)

Can only occur after successful completion of the Integrity Run. The customer visits the factory to watch verify the machine's ability to meet performance requirements. The customer's production run is simulated and all options are verified and explained. UIC can supply the PC boards, pattern programs and components or the customer may supply these items. (Must be supplied two weeks prior to the customer acceptance date.)

Phase V – Preproduction Acceptance (At customer site)

UIC Field Service personnel installs the machine and assures it is setup and running with the same degree of operational efficiency as at the factory.

Each machine ships to the customer accompanied by a Machine Performance Certificate, a result of the Quality Acceptance Test (QAT). This certificate sites the results of the QAT, characterizes our manufacturing process and states our commitment to quality and customer satisfaction. (See attached sample copy.)

Please take care when discussing this information with customers!! These QAT results, specifically PPM levels, are an indicator of the performance quality of the machines we ship, but actual performance in customer production environments will vary depending upon their setups and maintenance as stipulated in UIC manuals. Clearly, customers who follow our machine operation, setup and maintenance procedures should expect to average PPM levels as defined in the QAT for each machine.

PC Board Design Checklist

 

For Through Hole Components

This document should be used as a supplement to existing machine General Specifications and IM Design Guidelines.  This document is designed as a checklist rather than a reference for use when examining an existing or new product.  For detailed specifications refer to the appropriate General Specification.

 

PC board considerations

For Axial or Radial auto insertion:

 

  • Is the overall size of the board within specification?  (max/min size varies by machine and board handling type)
  • Is the board thickness within specification?

Possible challenges:

Radial can accept boards from 0.032” to 0.093” thick with no set up change, axial machines require mechanical adjustment to handle thickness variations.

  • If using automatic board handling, is the board shape acceptable?  (i.e. contiguous edges.)

Possible challenges:

Non-contiguous edges, may work but requires testing.  Example, instrument cluster.

  • Is the board a good candidate for panelization?  (i.e. creating multiple images of the same board on one panel for ease of assembly and increased throughput.)
  • Is the board warpage within specification?

Possible challenges:

Warpage can cause issues with insertion as well as clinch angle/length, especially on radial machine.

  • Does the PC board contain location reference holes to allow proper fixturing?

Possible challenges:

If product was previously hand assembled it may not have locating holes.

  • Are the components positioned at 0º and/or 90º with respect to the X axis?

Possible challenges:

Sometimes components are arranged at odd angles because of space constraints or because designer wanted to keep component body straight.  (example: ECCO board.)

  • Are the component hole diameters within specification for each component type (lead diameter) being inserted?

Possible challenges:

Boards currently hand assembled are most likely to have undersize holes.

  • Is there sufficient clearance below the board for the clinched component leads?  Consider the following:
    • Solder bridging to other component leads
    • Solder bridging to via holes or adjacent pads

Note: Universal does not specify required clearance to prevent solder bridging, this should be determined by the customer.  However, obvious cases of conflict should be noted.

  • Is there sufficient clearance for the insertion and clinch tooling?  Take into consideration:
    • Previously inserted IM components
    • Previously placed SM components
    • Workboard holder locating and support fixtures
    • Obstructions on the bottom of the board that could interfere with the clinch or board transfer.

 

Component and tooling considerations

 

Axial

  • Are components packaged properly for automatic insertion?  (Tape and reel/ammo pack)

Possible challenges:

Customer may have “sample” components in bulk, are these components readily available in a taped format?

  • Is the component input tape width (i.e. 26mm or “standard”) compatible with the component hole span?

Possible challenges:

Universal does not offer a machine that can accept 26mm input.  Virtually all components are available in 52mm format, however, a subcontractor may have to deal with “kits” from an OEM that contain 26mm components.

  • Is the insertion tooling (i.e. 5mm, 5.5mm or standard) compatible with the component hole span?

Possible challenges:

Does the product include both very wide and very narrow span components?  Use tooling selection matrix to evaluate best tooling fit.

  • Is the component hole span compatible with the component body length?

Possible challenges:

Be especially careful when moving product from hand assembly to automatic assembly.

  • Is the component body diameter compatible with the board thickness and insertion tooling requirements?

Possible challenges:

Watch out for very thick boards and/or large diameter components.

  • Is the component lead diameter compatible with the insertion tooling?  (i.e. standard vs. large lead)

Possible challenges:

May have to sacrifice (to hand assembly) some insertions at either the large end or the small end of the spectrum.

  • Does the component require a stand off between the body and the PC board?  Components requiring a stand off cannot be inserted with an axial inserter, but may be auto insertable with a radial inserter if packaged in the proper format.

Possible challenges:

“Stand-off” type resistors are more common where high power handling is required, power supplies, monitors, etc.

 

Radial

  • Are components packaged properly for automatic insertion?  (Tape and reel/ammo pack)

Possible challenges:

Customer may have “sample” components in bulk, are these components readily available in a taped format?

  • If components are packaged on tape, use the following “quick check” list to get a general idea of which components may be automatically inserted:  (See note 1 below)
    • Body diameter 13.0mm or less
    • “H” dimension (distance from centerline of feed hole to bottom of component) within acceptable limits
    • Lead diameter within acceptable limits

Possible challenges:

Radial taping specifications are quite involved, use “quick check” list as a sanity check, forward component samples to applications group for detailed evaluation.

  • Are the lead spans of the components compatible with standard automatic radial insertion?  (i.e. 2.5mm, 5.0mm, 7.5mm or 10.0mm)  (See note 2 below)

Possible challenges:

1)    May have to “sacrifice” some components to hand assembly because of tooling footprint issues or span requirements.

2)    Some PCB’s contain components are non-standard span’s, i.e. 2.0mm, 4.0mm.

  • Are transistor leads in line? (i.e. not in a “triangle” configuration)
  • If the component is required to stand off the PC board, are features built into the component lead to accomplish this?

Possible challenges:

Board designer may “require” a certain type of standoff without checking to see if the package is readily available, common with LED applications.

 

Notes:

1)  The simplified guidelines were created to draw attention to the most common areas where components fall outside the limits for auto insertion.  These simplified guidelines should only be used as a general guide.  Component input must meet all criteria called out in the Radial General Specification.

2)         Tooling selection will depend upon insertion span requirements as well as board density considerations.     Muniak98-052B  Revised 01-00

DEK Horizon

Screen Frames  
External (w x l x t) Internal (w x l) Type

Standard

736 x 736 x 38/40mm

(29” x 29”)660 x 660mm

(26” x 26”)DEK 265

Options*

585 x 585mm

 

(23” x 23”)508 x 508mm

(20” x 20”)DEK 260 All common stencil sizes available:

Sanyo, Ekra, Fuji, Panasonic MPM etc.

Image to Stencil position

Centre, Front, Custom  Board Handling

Minimum size

50 x 70 mm

Maximum size

510 x 508 mm *(610 x 508mm)

Thickness

0.2 – 6 mm

Warpage

Up to 8mm including PCB thickness

Underside component

clearance

 

 

Programmable 3- 42mm

Transport conveyors

Programmable motorized

Transport Direction generique du viagra en pharmacie

Left to Right

 

Right to Left

Left to Left

Right to Right

Interface Protocols

All popular interfaces available

Board Location

Patented Over the Top clamps

 

Edge clamping*

Vacuum*

Registration

Fully automatic Vision.  Process Parameters

Print Speed

2 – 150 mm/sec

Print pressure

0 – 20 kg  Software programmable (*closed loop feed back)

Print Gap

0 – 6 mm

Stencil separation

Speed:      0.1 – 20 mm/sec

 

Distance:  0 – 3 mm

Print Modes

ProFlowTM*

 

Print Print

Print Flood

Flood Print

Adhesive

Paste Knead

Programmable: Number, Period, On demand  Vision

Vision System

Cognex 8100 vision system

Camera lighting

Software controlled programmable lighting

Fiducials

2 or 3

Fiducial Types

Synthetic fiducial library or unique pattern recognition

Fiducial size

0.5 – 3 mm

Fiducial position

Anywhere on PCB

Fiducial error recovery

Auto lighting adjustment.

 

Auto fiducial search.

Smart fiducial.

Comparison: Radial II vs. Radial 5 versus Radial 8 and Radial 8xt

Comparison: Radial II vs. Radial 5 versus Radial 8 and Radial 8xt

Updated 11-2004

 

Feature

6346A/6348A

Radial II

6360D

Radial 5

6380A

Radial 8

6380B

Radial 8xt

Benefit lekarnaslovenija24.com

Machine Speed

7,200/Hour

9,200/Hour

16,0000/Hour

21,0000/Hour

Higher throughput.
Main Drive System

Pneumatic

Pneumatic

DC Brushless Servo

DC Brushless Servo

Significant reliability increase.  Lower noise level and higher machine uptime.
Component transfer/CTA

Loader

CTA pneumatic

CTA pneumatic

CTA servo drive

Less maintenance, fewer adjustments, higher speed and reliability
“Off axis” insertion

No

No

No

Yes

Radial 8xt can insert at one degree increments.
Machine Controller

DEC J11

DEC J11

VME 68000

VME 68000

Higher speed, capable of supporting more features than the DEC J11.  Modern architecture, support available.
User interface

UICS

UICS

IM-UPS (Like GSM) USOS

IM-UPS (Like GSM) USOS

Powerful graphical interface with CRT, keyboard, trackball, consistent with GSM products.
Soft Touch Pusher (STP)

No

Yes, pneumatic.

Yes, servo controlled.

Yes, servo controlled.

Stabilizes components during insertion for higher reliability  Servo control means less maintenance, higher performance.
Management Data

Non-user friendly binary format

Non-user friendly binary format

Easily accessible management data

Easily accessible management data.

Displays management data in graph form at the click of a button.  Further improvements on latest Radial 8xt.
Diagnostics

Non-user friendly binary format

Non-user friendly binary format

Menu Driven

Menu Driven

Powerful IM diagnostics allow for easy troubleshooting.
Triple Span Radial available

No

Yes, non standard.

Yes

Yes

Optional tooling available to insert 2.5/5.0/7.5 mm span components
On Line Documentation

No

No

Yes

Yes

Supports quick on-line retrieval of machine operating and maintenance information.
Chain Clip Locating

No

Yes

Yes

Yes

Reliability, fewer adjustments.
100 Station Sequencer available

No

Yes

Yes

Yes

More components/input.
Auto Recovery

No

No

Yes

Yes

Higher PCB quality.
Clinch Scrap Lead Enhancement

No

No

Yes

Yes

Increased uptime.
Odd Form Capability

No

No

Yes

Yes

Smooth servo drive leads to increased component insertion capabilities.
In-Line or Straight back  Sequencer Available

No

Yes

Yes

Yes

Manufacturing floor space.
Single Pivot Clinch

No

Yes

Yes

Yes

Increased uptime/longer tooling life, fewer adjustments.
13mm Body Diameter Component Capability

No

No

Yes

Yes

Increased component insertion capabilities.
Low Part Warning visible to operator.

No

No

Yes

Yes

Audible as well as visual notification to operator on CRT.
Uninterruptable Power Supply

No

No

Standard

Standard

Allow for proper machine shut down and uninterrupted operation during power fluctuation.
Product Trainer

No

No

Yes

Yes

Available CD Rom Software provides on-line training for machine operation.
CE Mark European Code compliance.

No

Yes

Yes, only with auto board handling.

Yes, with OR without auto board handling.

Compliant with European Community safety standards.
4 Tier Light

No

Yes, not configurable.

Yes, user configurable.

Yes, user configurable.

Improved machine status information for more efficient machine operation.
CD-ROM for software loading

No

No

Standard

Standard

Allows for fast loading of software updates and on-line documentation.

 

Global Semiconductor Report

Global Semiconductor Report

New Trends Impacting Electronics Assembly

 

Not only are the ubiquitous “smaller, cheaper, faster” drivers forever reshaping electronics, but the demand for multi-functionality and mobility is also fueling the convergence of the computer, telecommunications, and consumer markets.  Computer games can now be linked to the Internet. Cellular phones can be used to purchase soft drinks and send e-mail.  Bluetooth technology is making wireless data transfer possible for computer and consumer products.  With all of these changes in the products themselves, we can expect to see modifications in their manufacturing requirements.

 

The increasing sophistication of electronics products is driving advances in a number of aspects of electronics assembly, from components and substrates to the materials and processes used in production. We can start to see new trends at the component level.  The explosion of the wireless market and increasing demands for advanced functionality in cellular phones have led to a steady rise in the number of components per phone within the same small space.  Due to the throughput and yield constraints these requirements place on cellular phone manufacturers, we are experiencing a resurgence of multi-chip modules.

 

Because multi-chip modules can be pre-assembled and tested, performance issues affecting yield are typically resolved prior to production of the final product. Additionally, if a performance issue does arise with a multi-chip module, the module can be removed from the circuit and replaced without sacrificing the other components on the circuit board.

 

In turn, the growing volumes of multi-chip modules are driving the need for much smaller (less than 1 mm) and thinner (less than 0.1 mm) dies as well as smaller capacitors (0201).  At the other end of the spectrum, microprocessors and high-end Asics are pushing die sizes above 400 square millimeters and pin counts above 2000 I/O’s. Wafer sizes are scheduled to migrate to 300mm, which will significantly impact all semiconductor-related equipment.

 

On the substrate side of the package, new challenges arise as the demand for advanced packaging and high density rigid and flex substrates increases. Challenges associated with manipulating and imaging these novel carriers and ensuring accurate placement of fine pitch components, which can be compromised by solder mask registrations, are driving changes in equipment handling, illumination (see figure 1) and vision systems.

 

Regarding process, flip chip and wafer level packaging present requirements for new fluxes, new underfills, and flux and underfill combinations with some level of particle fillers and new conductive adhesives. This translates into dispensing, vision and placement challenges for the assembly equipment.  Additionally, the regulatory push in Asia and Europe to eliminate lead will force the use of more lead free solders, whose higher reflow temperatures place more pressure on substrate materials and component reliability.  The drive to eliminate lead will also increase the use of conductive adhesives that require higher pressure and temperature during placement, greatly impacting machine throughput.

 

In light of these challenges, what is the ultimate package?  Unfortunately, there is no ultimate package or silver bullet.  Everyone has a favorite BGA, CSP, and WLCSP “du jour” from different suppliers.  Today’s applications require different permutations of materials and processes, leading to a multiplicity of packages and form factors. The traditional boundaries between component (first level packaging) and card assembly (second-level packaging) have all but disappeared.

 

To handle a myriad of different substrates and new process materials, placement equipment is facing new requirements for increased flexibility and more sophisticated vision systems and lighting schemes. To keep up with the volatility of the market, electronics manufacturers are looking to partner with suppliers that provide both placement equipment and process solutions for state-of-art assemblies, global supply capabilities and best-of-breed cost of ownership.

 

Biography:

Richard Boulanger is Vice President of the Advanced Semiconductor Assembly Division of Universal Instruments Corporation.  This business unit focuses on bare die and flip chip applications such as plastic and ceramic ball grid arrays, flip chip on flexible circuits and hybrid assemblies.

 

 

 

 

[CAPTION, for figure 1, attached “BlueLight.jpg”]: New approaches to illumination are improving vision clarity and increasing placement accuracy on advanced substrates such as flexible circuits.

IM Applications Analysis

IM Applications Analysis Request Matrix For Sales Engineers

 

 

Request

When should you use this?

What we miafarmaciaitalia need

What you will receive from us

Throughput analysis Get customer interested in Generation 8 machines by showing them throughput advantage of new equipment. Pattern program (UIC, competitor, or text component location file)orQuantity of components per panel

 

Analysis showing how many boards of the sample product type will be produced per hour/day/month using Gen 8 equipment.
PCB evaluation Determine how many components currently being hand inserted or inserted by old UIC or competitor equipment can be inserted with Gen 8 equipment. Fully populated PCBBare PCBPattern program (UIC, competitor, or text component location file) Report listing which components can be inserted “as is”, which can be inserted with minor modifications to the board and which cannot be inserted.
Machine demonstration Customer is not familiar with Universal or is not familiar with Gen 8 equipment.  Introduce customer to Universal’s support infrastructure, help establish UIC as a partner rather than merely a vendor. Demo with UIC boards – call to discuss timing of visit and machine availabilityDemo with customer boards – Same as above as well as customer boards (one fully assembled, several bare) and any “unusual” components along with pattern program (if available) at least 2 weeks prior to visit. Upon request, we can give a Gen 8 equipment presentation tailored to the customer, a plant tour and/or demonstrate the Gen 8 machine(s) using the customer’s product.
Machine replacement proposal Show customer we can replace old (UIC or competitor) http://ambienbuy.net machines with fewer Gen 8 machines. Average” number of components per panel or actual number on a representative panel.Hours per day and days per week machine(s) are in production.Qty of panels required per day. Report showing the number of machines required to meet the requested production quantity as well as the total capacity of the machine(s).
Machine financial justification Show how Gen 8 equipment can pay for itself by saving operator and maintenance labor as well as reducing replacement parts cost. Same information as for machine replacement study and:Current spare parts cost (preferably in $/M insertions).Operator and technician fully burdened labor rate. Report showing number of machines required to meet production quantity as well as projected savings in labor and spare parts compared to old equipment.
Cost per insertion report(competitive comparison) Show how UIC Gen 8 equipment compares with competitors equipment. Same information as required for machine financial justification and:Any information you can provide about the competitor’s proposed solution.  Include competitor price quotes and machine mix if possible, otherwise we will use our estimates which may be different than your customer’s situation. Report showing number of UIC and competitor machines required to meet production quantity.  “Cost per insertion” calculation for UIC and competitor equipment.  This type of calculation helps us show that the cost of operation can be lower with UIC even though our equipment price may be higher than the competition.