Southern Machinery provides professional SMT peripheral equipment
Addressing The Modulation of Light Output – LEDs
The flicker effect is a big topic in the lighting industry and particularly for LED lighting. Low-end LEDs struggle with correcting for flicker, or modulation of light output. Many issues can contribute to a flicker like the stability of the power source or a low-quality ballast to the lighting source can cause a noticeable flickering. Since LEDs have no inherent ability to continue the flow of light once the current stops, immediately dropping to nearly zero, flickering is a big problem for lower-quality products. Maintaining the highest-quality in your SMT production of LEDs and high-quality parts will produce the quality of LED that the market now demands.
We help SMT factories that produce high-end LED Lighting. What is a One-Stop LED SMT solution? One-Stop SMT, Full Line Solutions can guarantee your company more profits by cutting down on manufacturing costs, labor, constantly increasing importation taxes, making you an industry leader and ultimately providing you more control of your product.
High End LED Lighting Full SMT Line
The Continual Rise in LED Manufacturing
The Rise in LED.
The Continual Rise in LED Manufacturing
According to Google Trends Ranking, when comparing popular lighting source search trends it is clear that LED is the powerhouse lighting source. The expansive reach and use of LEDs in today’s tech world make it almost unfair to compare it to other lighting sources but we’ve done it anyway.
Below is a graph that displays the overwhelming rise in rank of LEDs since 2004, especially compared to it’s CFL and Incandescent counterparts. Data was collected from Google Search Trends comparison of three lighting sources as a general topic i.e. LED as a general search topic and all related search terms, CFLs as a general search topic with related search terms, and incandescent lighting as a general search topic with related search terms. Click here to see what countries rank highest for the interest in LEDs.
Google Search Trend Rating for 3 Lighting Sources
Full Line SMT Equipment for LED Production
Southern Machinery has over 20 years of experience, carefully designing your customized tailor-made SMT machines to fit your production. Investing in a customized FULL SMT line for your LED manufacturing will improve your quality, productivity, and reliability.
What we provide:
Full LED solutions tailored to your product
Core technology with our equipment
Highly skilled and professional tech service
Deep experience in LED factory setup
All Solutions to your LED Assembly for Quality and best ROI
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Happy Earth Day! Stencil Cleaning Made Greener
Pneumatic Stencil Cleaner Infographics for Earth Day | The Future of Stencil Cleaning
Happy Earth Day from Southern Machinery!
Did you know there’s a way to drastically reduce harmful waste from the stencil cleaning process while saving time, costs, and manual labor? We at Southern Machinery, believe in making the world a better place by advancing technologies toward greener solutions. That is why we promote our S-1688 Pneumatic Stencil Cleaner as the environmental choice for your factory.
The future of stencil cleaning will be cleaner, faster, and help your EMS production perform with the highest quality and output levels.
Some Facts:
- 51-72% of solder defects are a result of the screen printing operation
- Effective Stencil Cleaning Saves: Costs, Time, Labor, and Materials
- Protect environment from Pollution, VOCs, Waste Water Pollution
- Safety: Safe for workers, safe from fires, safe from chemical interactions
- 100% closed loop system
- 360-degree rotary pressure cleaning
Click Below to Contact us:
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Questions to Ask When Looking for a Stencil Cleaning Machine
PCB Stencil Cleaning Processes
Stencil Cleaning: Consider Your BEST Options
Did you know that certain stencil cleaners can help cut down your overall costs like labor costs, printing errors, and factory and environmental hazards? We have found that often times SMT Factory Owners and CEOs tend to overlook the costs within the stencil cleaning process that affect many factors down the operation line. It is not just the cost of the machine you are purchasing it is the overall cleaning system that you are investing in which has an effect on many different areas and should be addressed when considering your best stencil cleaning method.Here is a list of questions to consider when addressing your total investment in a Stencil Cleaning Process:
How many SMT lines are in your factory?
How many stencils are currently in use?
How do you currently clean stencils? Manually? Ultrasonic? Fully Pneumatic?
How much cleaning liquid do you use per month?
Can the process effectively clean fine and ultra fine- pitch apertures?
Does the process offer water and chemical reclamation/recycling?
Is the process fire safe? chemical safe?
Are there any health or safety hazards to consider?
What is the maintenance and potential downtime?
Does the machine consider current and future environmental regulations?
Is it cost Effective, High ROI?
Is there a built-in clean checking system?
Can the process clean dry as well as fresh paste?
Are there other objects to clean such as misprints?
What is the environmental impact?
What are the labor costs of each process?
What are the operating costs?
Is the machine fully automatic or semi-automatic? Programmable?
Does the machine free the operator from the cleaning process?
Does the machine require a specialized operator?
Does the machine require manual re-positioning?
What are the cleaning and drying times?
Does the drying process leave a film?
What size stencil does the process clean best?
Does the machine clean small stencils efficiently?
Does the machine handle large stencils?
Does the process recycle cleaning solution?
Lowers overall cleaning solution usage?
What is the electricity usage?
How many stencils are currently in use?
How do you currently clean stencils? Manually? Ultrasonic? Fully Pneumatic?
How much cleaning liquid do you use per month?
Can the process effectively clean fine and ultra fine- pitch apertures?
Does the process offer water and chemical reclamation/recycling?
Is the process fire safe? chemical safe?
Are there any health or safety hazards to consider?
What is the maintenance and potential downtime?
Does the machine consider current and future environmental regulations?
Is it cost Effective, High ROI?
Is there a built-in clean checking system?
Can the process clean dry as well as fresh paste?
Are there other objects to clean such as misprints?
What is the environmental impact?
What are the labor costs of each process?
What are the operating costs?
Is the machine fully automatic or semi-automatic? Programmable?
Does the machine free the operator from the cleaning process?
Does the machine require a specialized operator?
Does the machine require manual re-positioning?
What are the cleaning and drying times?
Does the drying process leave a film?
What size stencil does the process clean best?
Does the machine clean small stencils efficiently?
Does the machine handle large stencils?
Does the process recycle cleaning solution?
Lowers overall cleaning solution usage?
What is the electricity usage?
Overall Considerations:
Total Costs
Labor
Productivity
The Environment
Time
PCB Defects
Misprinted PCB
Solution Usage
Labor
Productivity
The Environment
Time
PCB Defects
Misprinted PCB
Solution Usage
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If you would like more information or help, we are here to answer any questions you have. We know that the process takes time and there are many considerations. Allow us to help you in your consideration of all factors that can affect your BEST PCB operations! We are always here for any support you need.
Spare Parts – Nozzles & Rotary Tables
Spare Parts:
Featuring Nozzles & Rotary Tables
Have you invested in one of our AI/SMT machines? Then you know that quality is our TOP priority. Our spare parts are of that same superior quality. We know first hand how important choosing the right spare parts are to the success of your factory, as it means higher productivity, efficiency, ultimately bringing you more business. We are dedicated to providing the lowest prices and the highest quality.
Check out our shop, and if you have any questions we are here to fill your needs with the highest quality advice, machines, and parts.
We provide Different Nozzle Brands:
Juki Nozzle, Fuji, Panasonic, YAMAHA, Samsung, odd form nozzle and MORE! Order at smthelp.net or contact us for more information!
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ON SALE: Rotary Table assy for Universal Axial Insertion machine
We are your one-stop shop for your accessories. Don’t miss our sales. We are currently offering Rotary Table assy for Universal Axial Insertion Machines for a discount. Visit smthelp.net for more spare parts or click below to purchase this item!
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