AI spare parts.
Southern Machinery provides professional SMT peripheral equipment
What special shaped components can be used in the Odd-form Comeponent Mounter?
we are professional in this project ，not only just 2or 3 parts . we can install 6 to 48 feeder ，If you have some non-standard shaped components required to complete the machine, you can give us to help you solve.
Machine advantage
1.High return of machines investment
2.Labour saving
3.reduce the related labor costs
4.Keep workmanship consistent with quality
5.Improve the capacity and reliability
6.Space saving
Carrier clips — UIC Spare parts for Auto Insertion Machine
Carrier Clip is the very common wearing parts in Radial insertion machine. We manufacture the high copy spare parts , promise the quality and keep low cost .
Low cost and high quality AI parts
We are professional AI spare parts ，we can provide the orginal new and the high copy one ，and guarantee the quality and have responsible service.
Carrier clip -AI parts
Carrier Clip is the very common wearing parts in Radial insertion machine.
We manufacture the high copy spare parts , promise the quality and keep low cost .
Very welcome to inquiry .
CLICK HERE TO SEND ME A EMAIL
Here is a brief summary about the products we provide:
1.SMT Equipments,include:
- 1.One stop LED SMT whole line solution
- 2.SMT peripheral equipments
2.AI Equipments,include:
- 1.Axial insertion machine
- 2.Radial insertion machine
- 3.Odd form insertion machine customed
3.Full Pneumatic Stencil Cleaner
4.
Support non-standard machine customization
5.Accessaries,include:
- 1.AI machine spare parts and consumables ( Universal,XG ,or others)
- 2.SMT machine spare parts and consumables(Different brand )
7 pages make you know our professional package about machine
Our South Machinery Company is a professional supplier of
customized automotive insertion machine.Being endowed with more than 20 years of experience in electronic manufacturing ,our professional engineers/technical teams can provide you
excellent 7X24 hours service anywhere and anytime .
Get second hand parts without any worry
After sales part of 41132400/41132407 A UIC Switching Servo Amp Assy,we get customer’s good feeback.
Before sale customer used parts, the work we must do is below:
1.Comfirm our parts is in good working
2.Take part’s photo for customer to comfirm
3.Test the parts again before delivery and take video
4.Delivery to customer in a short time to keep customer’s machine starting good working.
If you want to replace your wrong part with a used parts ,if you have any worry about the used parts ,just inquiry us ,we must provide you with the part in a very good status.
Auto insertion丨PCB Assembly丨surface mount technology
Auto Insertion machine CPU board EPC-1316 Boot Sector and BIOS Corruption Procedure for Re-flash
48797301 board
Procedure
Symptoms of corrupted BIOS and/or Boot Block:
- No video signal from the EPC-1316
- No activity on
- The keyboard, no status lights at power-on
- The floppy drive with a disk in or out
- The hard disk drive evident by the light off after a certain amount of time
- The EPC-1316 is trying to access the CD-ROM drive with failed attempts every second or so.
- The EPC-1316 is in this cycle indefinitely
Steps to take:
- Power down the EPC-1316 board/machine.
- Make sure that this instructions file is opened on a different computer.
- At the last step of these instructions is an embedded object of the .zip folder; it contains all of the files needed for this procedure.
- Right click on the .zip folder, select ‘Package Object’ and click on ‘Activate Contents’. If a message regarding a trustworthy source is displayed, confirm that this source can be trusted
- Create a new folder on the Desktop and rename it to “EPC-16FBD1.00.10”
- Click ‘File’, then select and click on ‘Extract All…’
- Extract the .zip folder into the folder on the Desktop, created in Step 3.
- Obtain a 3.5in Floppy Disk and insert it into the drive.
- Open the “EPC-16FBD1.00.10” folder from the Desktop
- To run an MS-DOS program, double click on the CRISDISK.BAT file.
- To run a Windows Application, double click on the WINCRIS.EXE file.
- Go through prompts of the program attentively; and a crisis disk will be created.
- Remove the EPC-16 board from the VME chassis/rack.
- At the bottom of the board there are 2 x 5 jumper pins: MFG/Flash. (Figure 1)
Figure 1 EPC-1316 Board jumper pin location
- See Figure 2 for PIN-out of the Jumper pins.
Figure 2 EPC-1316 Board jumper pin numbering
- Using 2 jumpers (Figure 3): place one to jumper pins 4-6. (jumper setting ‘Write Boot Block’)
- Place the second to jumper pins 3-5. (jumper setting ‘Force flash recovery’)
Figure 3 EPC-1316 Board flash jumpers configuration
- Replace the EPC-1316 board to the VME chassis/rack.
- Insert the 3.5in Floppy Disk that was created from the steps above into the floppy drive.
- Power-up the machine/chassis/EPC-1316.
- If the status light on the floppy drive comes on and stays on, then the floppy disk is being accessed.
- When the floppy drive stops accessing the Floppy Disk, wait about 5 seconds, and then remove the disk.
- Power down the EPC-1316, and remove it from the VME interface.
- Remove jumpers from the board and replace the board to the VME interface.
- Power-up the machine/chassis/EPC-1316 and make sure that it boots the operating system.
- Refer to UIC procedures for proper BIOS settings/ configuration
UIC, EPC-1316 Boot Sector and BIOS Corruption Procedure for Re-flash
Procedure
Symptoms of corrupted BIOS and/or Boot Block:
- No video signal from the EPC-1316
- No activity on
- The keyboard, no status lights at power-on
- The floppy drive with a disk in or out
- The hard disk drive evident by the light off after a certain amount of time
- The EPC-1316 is trying to access the CD-ROM drive with failed attempts every second or so.
- The EPC-1316 is in this cycle indefinitely
Steps to take:
- Power down the EPC-1316 board/machine.
- Make sure that this instructions file is opened on a different computer.
- At the last step of these instructions is an embedded object of the .zip folder; it contains all of the files needed for this procedure.
- Right click on the .zip folder, select ‘Package Object’ and click on ‘Activate Contents’. If a message regarding a trustworthy source is displayed, confirm that this source can be trusted
- Create a new folder on the Desktop and rename it to “EPC-16FBD1.00.10”
- Click ‘File’, then select and click on ‘Extract All…’
- Extract the .zip folder into the folder on the Desktop, created in Step 3.
- Obtain a 3.5in Floppy Disk and insert it into the drive.
- Open the “EPC-16FBD1.00.10” folder from the Desktop
- To run an MS-DOS program, double click on the CRISDISK.BAT file.
- To run a Windows Application, double click on the WINCRIS.EXE file.
- Go through prompts of the program attentively; and a crisis disk will be created.
- Remove the EPC-16 board from the VME chassis/rack.
- At the bottom of the board there are 2 x 5 jumper pins: MFG/Flash. (Figure 1)
Figure 1 EPC-1316 Board jumper pin location
- See Figure 2 for PIN-out of the Jumper pins.
Figure 2 EPC-1316 Board jumper pin numbering
- Using 2 jumpers (Figure 3): place one to jumper pins 4-6. (jumper setting ‘Write Boot Block’)
- Place the second to jumper pins 3-5. (jumper setting ‘Force flash recovery’)
Figure 3 EPC-1316 Board flash jumpers configuration
- Replace the EPC-1316 board to the VME chassis/rack.
- Insert the 3.5in Floppy Disk that was created from the steps above into the floppy drive.
- Power-up the machine/chassis/EPC-1316.
- If the status light on the floppy drive comes on and stays on, then the floppy disk is being accessed.
- When the floppy drive stops accessing the Floppy Disk, wait about 5 seconds, and then remove the disk.
- Power down the EPC-1316, and remove it from the VME interface.
- Remove jumpers from the board and replace the board to the VME interface.
- Power-up the machine/chassis/EPC-1316 and make sure that it boots the operating system.
- Refer to UIC procedures for proper BIOS settings/ configuration
SMT Lead-Free Reflow Over S-R1000 for electronic manufacturing PCB assembly
Features:
1.Control System: PC + Siemens PLC control system,accurate temperature control and more stable,ensures temperature stability rate to be more than 99.99%.
2.Hot air system: first-class heating module, the best temperature zone interval design makes optimum temperature uniformity and repeat.The effective utilization and thermal compensation efficiency,it needs less than 20 minutes from temperature control accuracy ± 1 ℃ ambient temperature to a temperature stabilization .
3.Monitoring Software:Windows interface, traditional and simplified Chinese and English online free switch, and operator password management, easy to operate.Operation records, temperature curve measurement and analysis functions, virtual simulation, fault self-diagnosis, process monitoring, automatic generate and save process control documents, substrate transport dynamic display.
4.Cooling System: new cooling zone, quick and easy adjustment, easily reach the cooling requirements of different slopes.
5.Temperature protection: using third-party over-temperature protection, multiple layers protection to ensure safe operation.
6.Products comply with CE, CCC, UL , other standards and specifications.
7.User-friendly design: fault detection (such as heaters abnormal alarm, etc.), regular maintenance reminders, the economy functions and tool-free maintenance, reducing equipment failure rates.
8.Heating module: Transverse reflow design makes temperature from each zone is not influenced by neibour to ensure accurate temperature curve, while ensuring a high production capacity and heat exchange capacity to achieve high adaptability (to meet the soldering of automotive, communications, electronics, computers and mobile phones consumer electronics.)
9.Hot air motor with independently inverter controlled, set operating frequencies depending on different technology to meet a variety of lead-free processes.
10. Machine using zero gas source design, furnace cover with motor lifting, safety rod support, providing significant security.
11.Main parts:Imported main parts ensure equipment runs smoothly and lower the maintenance cost.
12. Customers can choose optional flux processing system according to their own production features to ensure furnace chamber clean.
13.Closed-loop transmission speed control systems, transportation accuracy ± 2mm / min, ensuring more stable transmission speed.
14.Central support, dual transmission, external water cooling system is optional.
TOP Advantage:
1.Simple: combined with advanced international concepts, based on the Oriental-designed operating system, easy to understand, easy to learn, easy to maintain.
2.Expertise: learn imported reflow oven’s advanced design concepts, and the machine core components are using imported top brands.
3.Hedging: Import hardware configuration,low failure rate in production,more than a decade service life.
4.Safety: Based on the general rules of international design, close to imported reflow rating, the highest security level.
5.Stable: mature software, hardware and top production processes ensures stability of each equipment.
Application
Widely used in high precision products like 01005-QFP, BGA, CSP, Flip,and POP ,automotive electronics, mobile devices, home appliances, communications, LED, semiconductor and other industries.
Specification:
| Southern Machinery Reflow Oven Specifications | |||||
| S – Standard, O – Option, M – Manual, A – Auto, N/A – Not Availible) | |||||
| Specifications | S-R800 | S-R1000 | Specifications | E8 | E10 |
| Dimension (L*W*H)mm | 5310x1353x1490 | 6100x1353x1490 | Board Dropped Alarm | S | S |
| Standard Color | Computer Grey | Computer Grey | Electrical SMEMA Interface | S | S |
| Weight | Approx.2150KG | Approx.2400KG | Computer | Lenovo | Lenovo |
| Number Of Heating Zones | Up8/Bottom8 | Up10/Bottom10 | Max.Width Of PCB | 400mm | 400mm |
| Length Of Heating Zones | 3121mm | 3891mm | Temperature Deviation on PCB | ± 1.0℃ | ± 1.0℃ |
| Rail Width Adjustment | A and M(Multi mode) | A and M(Multi mode) | Max. Temp. Gap Between Preheat Zones Setting | 40℃ | 40℃ |
| Rail Number | 1 Lane or 2 Land | 1 Lane or 2 Land | Temperature Control Precision | ± 1.0℃ | ± 1.0℃ |
| Exhaust Volume | 10M3/minx2 Exhausts | 10M3/minx2 Exhausts | Conveyor Height | 900+/-20mm | 900+/-20mm |
| Control System | PLC+Computer | PLC+Computer | Length Of Cooling Zones | 600mm | 600mm |
| Transmission Agent | Chain + Mesh | Chain + Mesh | Center Support | O | O |
| Electric Supply Required | 3phase,380V 50/60Hz | 3phase,380V 50/60Hz | Siemens PLC | S | S |
| Power For Warm Up | 30KW | 36KW | Lubrication Auto-Afflux | S | S |
| Power Consumption | 8KW | 12KW | Ups | S | S |
| Warming Time | Approx.25 minute | Approx.25 minute | Temp. Thermocouple Slot | S | S |
| Temp. Setting Range | Room Temp.– 300℃ | Room Temp.– 300℃ | Driven Top Hood Opening | A | A |
| Oil Supply | A and M(Multi mode) | A and M(Multi mode) | Temperature Control Method PID + SSR | S | S |
| Conveyor Speed Range | 300~2000mm/min | 300~2000mm/min | Number of Cooling Zones | 2 | 2 |
| Components Clearance | Top/ Bottom is 25mm | Top/ Bottom is 25mm | On Line Editing | S | S |
| Conveyor Direction | L→R (Option: R→L) | L→R (Option: R→L) | Max.Temp.Gap Between Preheat & Reflow Setting | 80℃ | 80℃ |
| Commutated Element | Aluminum Alloy Plate (8mm) | Aluminum Alloy Plate (8mm) | Max. Temp. Gap Between Reflow Zones Setting | 50℃ | 50℃ |
| Fixed Rail Side | Front Fixed (Option:Rear Fixed) | Front Fixed (Option:Rear Fixed) | Process Data & Status Storage | S | S |
| Cooling Method | Forced-Air Motor and fan (Standard) | Forced-Air Motor and fan (Standard) | Temperature Alarm | S | S |
Independent Upper and Lower PID Temperature Controls for Each Heating Zone Permit Precise Temperature Profiling
S-R1000’s heating zone temperature controllers have an accuracy of ±1°C and, in conjunction with a high-speed blower adjacent to each heat source for maximum convection, ensure a ΔT of ±2°C across the PCB assembly. The Series diffuser design provides low-velocity, low-turbulence air flow to prevent component shift or disturbance.
Optional thermocouples can be attached at critical locations on the PCB and connected to three built-in inputs (standard) on the oven for communication with control software for accurate, real-time temperature profiling to match any solder paste manufacturer’s specifications.
Pin-Over-Mesh Conveyor Meets Virtually Any Product Specification or Production Requirement
The S-R1000 is supplied as standard with an adjustable-rail, pin-type conveyor system that handles PCBs up to a maximum of 450 mm (17.7″) installed over a 570 mm (22″) stainless-steel mesh belt. The pin conveyor permits inline and double-sided processing. The mesh belt is ideal for fast changeovers.
To eliminate the possibility of jamming or dropped PCB assemblies, all components are constructed of high-quality, high-strength, stainless steel and are built to maintain dimensional tolerances at the high temperatures of lead-free processing.
Advanced automatic chain lubrication and motorized width adjustment are standard features on the pin conveyor. Automatic width adjustment of the pin conveyor, based on the parameter settings for specific reflow programs, is available as an option. For processing of larger PCBs at higher lead-free temperatures, a center support system is available to prevent board warpage.
Conveyor speed is programmable from 400-1800 mm (16″-71″) per minute to accommodate any process requirement.
Nitrogen Atmosphere Compatible Models Widen Lead-Free Processing Window Through Reduced Oxidation
While the debate over air or inert reflow atmospheres continues, as an option, offers the S-R1000 in a nitrogen-compatible configuration for manufacturers who want the flexibility for soldering in both environments.
Most experts agree that the reduction of oxygen through the introduction of an inert gas (usually N2) will allow a wider process window and provide better solder joints through reduced oxidation. The enhanced flow design of the heating chamber in the S-R1000 nitrogen compatible system lends itself to efficient heat transfer and ensures low nitrogen consumption while maintaining O2 levels between 300-1000 ppm.
Internal Water Cooling Provides Maximum Control Over Critical Cooling Rates Required By Some Lead-Free Solders
Because the higher liquidus temperatures required by lead-free solders approach the limits of many SMT components and PCB assemblies, more aggressive cooling is often required to reduce peak temperature exposure times. Some recent studies also indicate that cooling rates have a significant effect on solder joint grain structure.
For these reasons, an internal water-chilled recirculating cooling system is available for the S-R1000. It allows users to alter cooling rates to meet solder paste manufacturers recommendations to a much greater degree than is possible with the exclusive use of air cooling.
Advanced Functionality and Process Management Capability
Operation and control of all reflow systems is accomplished through an attractive, colorful, visual user interface that features a full-screen, virtual view of the system with display of pre-set and actual zone temperatures, system status and conveyor speed.
The Windows-based operating system and control software includes advanced functions for temperature profiling, timed automatic startup and shutdown, audible and visual alarms, and password protection.
A PC-controller with 15″ flat screen monitor, keyboard and trackball allow unlimited storage and networking capability.
All systems employ UPS battery backup to ensure removal of all product from the oven in the event of a power outage.
OUR NEW MACHINE S-7000 IN THAILAND
Southern Machinery just finish a new project in Thailand.
We sale a new model S-7000 to a thai customer in Samut prakan,maybe it’s the first TE square pin auto-insert machine in the world .
we send a engineer to thai for install this machine and training customer.
At last,we reach customer’s production target & quality requirements successfully
What is IA — for Auto Insertion machine
“Intrinsic
availability” is the percentage of time that a machine would operate
based on downtime attributed to relevant interrupts and active repair or
recovery only.
IA = Productive time / (Productive time + Repair time) *100%
Field studies
indicate that Intrinsic Availability typically ranges from 95% to 99%. A
95% Intrinsic Availability means that 95% of the time the machine runs
without requiring operator intervention, beyond normal tasks such as
loading components. Five percent of the time requires operator
attention. 95% Intrinsic Availability translates into 24 minutes of
unexpected down time during an 8-hour full production shift. “Full
production” excludes scheduled maintenance, operators breaks, set-ups.
Intrinsic Availability does not affect board quality, but it does impact
throughput and utilization.
SMT line solution PCB Board Flow Conveyor Checklist
Customer ____________________________________ Date _____________________________
Old Serial Tag # _______________________________ Equip # __________________________
Prod Code _____________ Description __________________________________________
Qty _______ RMD Identifier # _______ Ord # _____________ Prod Order # _______________
Builder Name/Initial ________________________________________ Clock # __________
QA Technician Name/Initial __________________________________ Clock # __________
Shipping Clerk Name/Initial __________________________________ Clock # __________
1. Turn For Final Inspection Builder/QA Tech
A. Leveling legs are correct type (standard pass thru ______________
height or special).
B. Conveyor speed verified mode functions and board ______________
sensors set and operational.
C. Parallelism of rails set. ______________
D. Input voltage correct to order requirement. ______________
E. Conveyor length correct to order requirement. ______________
F. Board flow direction is to order requirement. ______________
2. Visual Inspection Builder/QA Tech
A. Check for dents, scratches and poor painting. ______________
B. Check for loose hardware. ______________
C. Interfacing hardware including. ______________
D. Covers installed. ______________
E. Cables installed or packed in carton. ______________
3. Pre-Shipment Builder/Ship Clerk
A. Run Delivery Note. ______________
Builder/Ship Clerk
B. Verify all items on order are present. ______________
C. Properly package all items in carton(s) and/or power ______________
pack(s).
D. Fill out box content sheet. ______________
E. Label carton(s\) and/or power pack. ______________
F. Notify shipping clerk. ______________
4. Close Out Procedure Builder/Shp Clerk
A. Review Delivery Note with shipping clerk. ______________
B. Turn machine over to shipping clerk. ______________
