Southern Machinery provides professional SMT peripheral equipment
ETA and Southern Machinery will attend the USA IPC APEX EXPO 2016 exhibition
ETA and Southern Machinery will attend the USA IPC APEX EXPO 2016 exhibition to share the industry’s top feast.
You are warmly welcome to visit our booth No. :#2930 in USA IPC APEX EXPO (Mar. 15th-Mar17, 2016)
As the industry’s leading manufacturers, ETA would show our latest T-series lead-free reflow oven together with Southern Machinery in USA IPC APEX EXPO 2016 exhibition.This is unique machine in China now. It refreshes the traditional perception of reflow oven. T-series lead-free reflow oven could ensure the lead-free process optimization under the condition of the smallest footprint and the lowest power consumption. It could meet all customer’s demand. Meanwhile, Many new special equipment will also be displayed at this show.
ETA is the professional manufacturer of reflow oven and offer full SMT solutions for customers. We have more than 20 years experience and technology in SMT filed. The most professional term and the best service are waiting for you. Our goal is to provide the reliable full SMT solutions to all the customers around the world. Southern Machinery is our good global partner. We would provide the high-value technical support to our customers together.
www.smt11.com,
www.smthelp.net
You are warmly welcome to visit our booth No. :#2930.
2 video to compare manual and automatic component lead cutting for electronic manufacturing PCBA
SAVE YOUR TIME & SAVE YOUR MONEY
While decide to purchase SMT Pick and Place Machine !
let us instruct you and provide you complete suitable SMT/THT machines according to your choice and requirements with a comprehensive Buyers’s Guide to save your time and Money. To search Out for your company’ which Pick and Place machine is best suited to your production needs – and your Budget.
Southern Machinery Helps you :
- Identify your production requirements and your needs.
- Make sense of your equipment specifications.
- Calculate your speed and feeder needs.
- Create equipment benchmarks and apple to apple comparison of models and brands.
- Provides machines and spare parts according to your choice and specifications with a comprehensive Buyers Guide.
- Short time delivery period with affordable price.
- Training on site from 20- years expert team.
- Many more ………………..
Electronic component lead cutting by Manual
Automatic Electronic component lead cutting
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SMT Lead-Free Reflow Over S-R1000 for electronic manufacturing PCB assembly
Features:
1.Control System: PC + Siemens PLC control system,accurate temperature control and more stable,ensures temperature stability rate to be more than 99.99%.
2.Hot air system: first-class heating module, the best temperature zone interval design makes optimum temperature uniformity and repeat.The effective utilization and thermal compensation efficiency,it needs less than 20 minutes from temperature control accuracy ± 1 ℃ ambient temperature to a temperature stabilization .
3.Monitoring Software:Windows interface, traditional and simplified Chinese and English online free switch, and operator password management, easy to operate.Operation records, temperature curve measurement and analysis functions, virtual simulation, fault self-diagnosis, process monitoring, automatic generate and save process control documents, substrate transport dynamic display.
4.Cooling System: new cooling zone, quick and easy adjustment, easily reach the cooling requirements of different slopes.
5.Temperature protection: using third-party over-temperature protection, multiple layers protection to ensure safe operation.
6.Products comply with CE, CCC, UL , other standards and specifications.
7.User-friendly design: fault detection (such as heaters abnormal alarm, etc.), regular maintenance reminders, the economy functions and tool-free maintenance, reducing equipment failure rates.
8.Heating module: Transverse reflow design makes temperature from each zone is not influenced by neibour to ensure accurate temperature curve, while ensuring a high production capacity and heat exchange capacity to achieve high adaptability (to meet the soldering of automotive, communications, electronics, computers and mobile phones consumer electronics.)
9.Hot air motor with independently inverter controlled, set operating frequencies depending on different technology to meet a variety of lead-free processes.
10. Machine using zero gas source design, furnace cover with motor lifting, safety rod support, providing significant security.
11.Main parts:Imported main parts ensure equipment runs smoothly and lower the maintenance cost.
12. Customers can choose optional flux processing system according to their own production features to ensure furnace chamber clean.
13.Closed-loop transmission speed control systems, transportation accuracy ± 2mm / min, ensuring more stable transmission speed.
14.Central support, dual transmission, external water cooling system is optional.
TOP Advantage:
1.Simple: combined with advanced international concepts, based on the Oriental-designed operating system, easy to understand, easy to learn, easy to maintain.
2.Expertise: learn imported reflow oven’s advanced design concepts, and the machine core components are using imported top brands.
3.Hedging: Import hardware configuration,low failure rate in production,more than a decade service life.
4.Safety: Based on the general rules of international design, close to imported reflow rating, the highest security level.
5.Stable: mature software, hardware and top production processes ensures stability of each equipment.
Application
Widely used in high precision products like 01005-QFP, BGA, CSP, Flip,and POP ,automotive electronics, mobile devices, home appliances, communications, LED, semiconductor and other industries.
Specification:
| Southern Machinery Reflow Oven Specifications | |||||
| S – Standard, O – Option, M – Manual, A – Auto, N/A – Not Availible) | |||||
| Specifications | S-R800 | S-R1000 | Specifications | E8 | E10 |
| Dimension (L*W*H)mm | 5310x1353x1490 | 6100x1353x1490 | Board Dropped Alarm | S | S |
| Standard Color | Computer Grey | Computer Grey | Electrical SMEMA Interface | S | S |
| Weight | Approx.2150KG | Approx.2400KG | Computer | Lenovo | Lenovo |
| Number Of Heating Zones | Up8/Bottom8 | Up10/Bottom10 | Max.Width Of PCB | 400mm | 400mm |
| Length Of Heating Zones | 3121mm | 3891mm | Temperature Deviation on PCB | ± 1.0℃ | ± 1.0℃ |
| Rail Width Adjustment | A and M(Multi mode) | A and M(Multi mode) | Max. Temp. Gap Between Preheat Zones Setting | 40℃ | 40℃ |
| Rail Number | 1 Lane or 2 Land | 1 Lane or 2 Land | Temperature Control Precision | ± 1.0℃ | ± 1.0℃ |
| Exhaust Volume | 10M3/minx2 Exhausts | 10M3/minx2 Exhausts | Conveyor Height | 900+/-20mm | 900+/-20mm |
| Control System | PLC+Computer | PLC+Computer | Length Of Cooling Zones | 600mm | 600mm |
| Transmission Agent | Chain + Mesh | Chain + Mesh | Center Support | O | O |
| Electric Supply Required | 3phase,380V 50/60Hz | 3phase,380V 50/60Hz | Siemens PLC | S | S |
| Power For Warm Up | 30KW | 36KW | Lubrication Auto-Afflux | S | S |
| Power Consumption | 8KW | 12KW | Ups | S | S |
| Warming Time | Approx.25 minute | Approx.25 minute | Temp. Thermocouple Slot | S | S |
| Temp. Setting Range | Room Temp.– 300℃ | Room Temp.– 300℃ | Driven Top Hood Opening | A | A |
| Oil Supply | A and M(Multi mode) | A and M(Multi mode) | Temperature Control Method PID + SSR | S | S |
| Conveyor Speed Range | 300~2000mm/min | 300~2000mm/min | Number of Cooling Zones | 2 | 2 |
| Components Clearance | Top/ Bottom is 25mm | Top/ Bottom is 25mm | On Line Editing | S | S |
| Conveyor Direction | L→R (Option: R→L) | L→R (Option: R→L) | Max.Temp.Gap Between Preheat & Reflow Setting | 80℃ | 80℃ |
| Commutated Element | Aluminum Alloy Plate (8mm) | Aluminum Alloy Plate (8mm) | Max. Temp. Gap Between Reflow Zones Setting | 50℃ | 50℃ |
| Fixed Rail Side | Front Fixed (Option:Rear Fixed) | Front Fixed (Option:Rear Fixed) | Process Data & Status Storage | S | S |
| Cooling Method | Forced-Air Motor and fan (Standard) | Forced-Air Motor and fan (Standard) | Temperature Alarm | S | S |
Independent Upper and Lower PID Temperature Controls for Each Heating Zone Permit Precise Temperature Profiling
S-R1000’s heating zone temperature controllers have an accuracy of ±1°C and, in conjunction with a high-speed blower adjacent to each heat source for maximum convection, ensure a ΔT of ±2°C across the PCB assembly. The Series diffuser design provides low-velocity, low-turbulence air flow to prevent component shift or disturbance.
Optional thermocouples can be attached at critical locations on the PCB and connected to three built-in inputs (standard) on the oven for communication with control software for accurate, real-time temperature profiling to match any solder paste manufacturer’s specifications.
Pin-Over-Mesh Conveyor Meets Virtually Any Product Specification or Production Requirement
The S-R1000 is supplied as standard with an adjustable-rail, pin-type conveyor system that handles PCBs up to a maximum of 450 mm (17.7″) installed over a 570 mm (22″) stainless-steel mesh belt. The pin conveyor permits inline and double-sided processing. The mesh belt is ideal for fast changeovers.
To eliminate the possibility of jamming or dropped PCB assemblies, all components are constructed of high-quality, high-strength, stainless steel and are built to maintain dimensional tolerances at the high temperatures of lead-free processing.
Advanced automatic chain lubrication and motorized width adjustment are standard features on the pin conveyor. Automatic width adjustment of the pin conveyor, based on the parameter settings for specific reflow programs, is available as an option. For processing of larger PCBs at higher lead-free temperatures, a center support system is available to prevent board warpage.
Conveyor speed is programmable from 400-1800 mm (16″-71″) per minute to accommodate any process requirement.
Nitrogen Atmosphere Compatible Models Widen Lead-Free Processing Window Through Reduced Oxidation
While the debate over air or inert reflow atmospheres continues, as an option, offers the S-R1000 in a nitrogen-compatible configuration for manufacturers who want the flexibility for soldering in both environments.
Most experts agree that the reduction of oxygen through the introduction of an inert gas (usually N2) will allow a wider process window and provide better solder joints through reduced oxidation. The enhanced flow design of the heating chamber in the S-R1000 nitrogen compatible system lends itself to efficient heat transfer and ensures low nitrogen consumption while maintaining O2 levels between 300-1000 ppm.
Internal Water Cooling Provides Maximum Control Over Critical Cooling Rates Required By Some Lead-Free Solders
Because the higher liquidus temperatures required by lead-free solders approach the limits of many SMT components and PCB assemblies, more aggressive cooling is often required to reduce peak temperature exposure times. Some recent studies also indicate that cooling rates have a significant effect on solder joint grain structure.
For these reasons, an internal water-chilled recirculating cooling system is available for the S-R1000. It allows users to alter cooling rates to meet solder paste manufacturers recommendations to a much greater degree than is possible with the exclusive use of air cooling.
Advanced Functionality and Process Management Capability
Operation and control of all reflow systems is accomplished through an attractive, colorful, visual user interface that features a full-screen, virtual view of the system with display of pre-set and actual zone temperatures, system status and conveyor speed.
The Windows-based operating system and control software includes advanced functions for temperature profiling, timed automatic startup and shutdown, audible and visual alarms, and password protection.
A PC-controller with 15″ flat screen monitor, keyboard and trackball allow unlimited storage and networking capability.
All systems employ UPS battery backup to ensure removal of all product from the oven in the event of a power outage.
What is IA — for Auto Insertion machine
“Intrinsic
availability” is the percentage of time that a machine would operate
based on downtime attributed to relevant interrupts and active repair or
recovery only.
IA = Productive time / (Productive time + Repair time) *100%
Field studies
indicate that Intrinsic Availability typically ranges from 95% to 99%. A
95% Intrinsic Availability means that 95% of the time the machine runs
without requiring operator intervention, beyond normal tasks such as
loading components. Five percent of the time requires operator
attention. 95% Intrinsic Availability translates into 24 minutes of
unexpected down time during an 8-hour full production shift. “Full
production” excludes scheduled maintenance, operators breaks, set-ups.
Intrinsic Availability does not affect board quality, but it does impact
throughput and utilization.
SMT line solution PCB Board Flow Conveyor Checklist
Customer ____________________________________ Date _____________________________
Old Serial Tag # _______________________________ Equip # __________________________
Prod Code _____________ Description __________________________________________
Qty _______ RMD Identifier # _______ Ord # _____________ Prod Order # _______________
Builder Name/Initial ________________________________________ Clock # __________
QA Technician Name/Initial __________________________________ Clock # __________
Shipping Clerk Name/Initial __________________________________ Clock # __________
1. Turn For Final Inspection Builder/QA Tech
A. Leveling legs are correct type (standard pass thru ______________
height or special).
B. Conveyor speed verified mode functions and board ______________
sensors set and operational.
C. Parallelism of rails set. ______________
D. Input voltage correct to order requirement. ______________
E. Conveyor length correct to order requirement. ______________
F. Board flow direction is to order requirement. ______________
2. Visual Inspection Builder/QA Tech
A. Check for dents, scratches and poor painting. ______________
B. Check for loose hardware. ______________
C. Interfacing hardware including. ______________
D. Covers installed. ______________
E. Cables installed or packed in carton. ______________
3. Pre-Shipment Builder/Ship Clerk
A. Run Delivery Note. ______________
Builder/Ship Clerk
B. Verify all items on order are present. ______________
C. Properly package all items in carton(s) and/or power ______________
pack(s).
D. Fill out box content sheet. ______________
E. Label carton(s\) and/or power pack. ______________
F. Notify shipping clerk. ______________
4. Close Out Procedure Builder/Shp Clerk
A. Review Delivery Note with shipping clerk. ______________
B. Turn machine over to shipping clerk. ______________
Radial Auto Insertion machine POSITIONING SYSTEM Check list
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STEP & DESCRIPTION |
Builder |
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Check base casting build. |
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Thompson shaft oriented torqued and lubed with 10w oil. |
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Leveling pads mounted but not tightened. |
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Foam insulation in place. |
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Check y & x frame build. |
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Bearings & retainers mounted |
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Verify the x & y bearing preloads are set. |
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Limit rails and limit blocks mounted and activate limit switches. |
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Tie clamps mounted. |
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All brass pneumatics fittings installed. |
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Insure base, y frame, and x frame are mated together. |
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Check build & installation of x & y paddles. |
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Hardware tight dowels in place. |
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Bearings installed. |
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Check x & y table movement. |
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Ball screw units installed and lubed. |
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Motor, drive belt installed with proper belt tension adjusted. |
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Rotary disc installed. |
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Wheels mounted with proper hardware and internal tooth CSK. |
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Lock assy & drive motor installed & adjusted. |
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Wheel cams adjusted so dowel pins fit through disc bushings into the x-frame bushings. |
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Universal Instruments/Axial Insertion/AI spare parts
41059901 SLEEVE, BEARING 40821301 BUSHING 40520204 GO RINGS 40821201 BUSHING 40520201 GO RINGS
40520203 GO RINGS 40520202 GO RINGS 41499603 ANVIL, VSL 41499703 CUTTER FORMER 41499701 CUTTER FORMER
41499706 CUTTER FORMER 41700801 PIN & CLIP ASSY 41848601 CLAMP,RETAINER 41700803 RP 41700805 PIN 42480201 ESCAPE,RH
42480101 ESCAPE,LH 42804702 CARRIER CLIP ASSY 42804703 CARRIER CLIP ASSY 42718601 CLAMP 42740613 FITTING
42717602 HOUSING 42686801X CARRIER CLIP II ASSY 42509001 ROLLER 42513301 RAMP 43366105 FORMER,LEFT
42502501 SLIDE SLIDE 43366205 FORMER,RIGHT 43366107 FORMER,LEFT STD 43461501 CUT FORM 43366207 FORMER
43461601 CUT FORM 43461801 ANVIL 43470602 HOUSING,CLINCH 43470601 HOUSING,CLINCH 44241906 ARM
44241912 ARM KICKOUT-RH 44241505 FORMER 44241904 ARM KICKOUT STD RH 43871802 CUTTER 44241405 FORMER
43871702 BUSHING 43871701 BUSHING 44242004 ARM,KICKOUT,STD,LH 43556202 CLAMP 44242012 ARM
44242006 ARM 44266704 DRIVER TIP,R 44266703 DRIVER TIP,R 44281702 BUSHING CUTTER,STD 44266803 DRIVER TIP,L
44426606 PUSHER, UPPER 5.0 44426701 PUSHER, LOWER 44896802 SUPPORT,GUIDE 44962901 SHAFT 44629802 CLAMP, JAW
44629902 CLAMP,DUAL JAW 44629702 CLAMP, JAW 44629706 CLAMP 44624302 PLATE, TOP 44629502 GUIDE,DUAL JAW
44624203 STOP 44963001 BEARING 44963002 BEARING 44964701 PISTON, ANVIL 45095202 HOLDER, LATCH
45053801 LATCH 45251701 ANVIL-STD 45218501 SPREADER 45345501 CLEVIS ACTUATOR ASM 45315502 PLUG
45592601 BLADE 45592520 FORMER 45592420 FORMER 45592508 FORMER 45586701 O-RING .489 X .070
45592408 FORMER, 45452001 SPRING, EXTENSION 45575702 CUTTER,ANVIL 45592701 BLADE 45373901 SPRING
45744401 BUSHING,CUTTER 45798406 TUBE 46276401 RATCHET DRIVE DETENT 45988201 INDEX WHEEL 46488901 STOP,ACTUATOR
46287002 FLAG,MOLDED 47062501 RP 47062502 SPRING 46500701 INS HD ASSY 80000109 SHCS 4-40 X 1/8 80000104 SHCS 4-40 X 1/2
80000101 SHCS 4-40 X 3/16 80000102 SHCS 4-40 X 1/4 80000407 SHCS 8-32 X 1 80000302 SHCS 6-32 X 3/8 80003815 SSS 10-32×1/2
80002608 SFHS 10-32×3/8 80000515 SHCS 10-32 X 1/2 80000608 SHCS 1/4-20 X 1-1/4 80002201 SFHS 4-40×1/4 80000518 SHCS 10-32 X 7/8
80000514 SHCS 10-32 X 3/8 80001301 SBHS 4-40×1/4 80009905 SDP 1/8 X 7/8 80010103 SDP 1/4 X 3/4 SDP 80004602 SSS 4-40×3/16
80007204 SSSOP 1/4-20 X 3/4 80011003 SHSS 1/4 X 5/8 80011303SCREW SHSS 1/2×3/4 80010106 SDP 1/4 X 1-1/4 90055225 PUSHER,PULL DOWN
80011205 SHSS 3/8 X 1 80018705 SLW #10 90054811 HOUSING,CLIP 7.5.5.0 80025913 PIN 90050416 ECCENTRIC,INSULATED
HEXNUT-MS 10-32 O-RING .049 X .103 SDP 1/16 X 3/8 O-RING .125 X 070 PISTON & SHAFT UNIT
40152406 STD HD CHAIN ASSY 40152306 LEFT STD CLIP ASSY 40152302 OUTSIDE CLIP ASSY-LH 40152206 RIGHT STD CLIP ASSY
40152304 LEFT STD CLIP ASSY 40152301 OUTSIDE CLIP ASSY
Southern Machinery : To Provide professional solution of SMT/AI & SMT peripheral equipments. We provide totally…
由 Auto Insertion 发布于 2015年12月14日
