Six things: Make You Know The Basics about SMT Production

Surface Mounted Technology (SMT) is one such approach that works by mounting the circuit components directly onto the printed circuit board resulting into what is called a surface mount device. This is a common replacement for the traditional soldering into holes in a circuit board since it results to tightly squeezed and versatile builds.

There are some important things to know before venturing into SMT

生产车间

1.The procedure to doing the job

A specially designed printed circuit board is needed for the job.  In automated placement, components to be added to the circuit board are placed onto the PCB by pick-and-place machines before the board is placed in a reflow soldering oven, which slowly and uniformly raises the board’s temperature until the thin film of solder material melts and clamps the components into place. The function of the reflow oven varies depending on the design concerns with the most common being infrared lamps, hot gas convection and use of special fluorocarbon liquids.

2.Tools needed for the job

To achieve the desired environment in SMT production, you have to use the right tools that depend on the precision of the job you do. The choice of tools, board material and ovens, you have to determine the design of your circuit before making the call. The tools used in an SMT procedure dictate the success or failure of product.

3.Advantages

The bright side of SMT assembly lies in the fact that these techniques can handler smaller components and achieve higher component density. With the option to solder onto both sides of the board and lower induction and induction at the contacts, this technique is the solution to creation of highly integrated circuits that are on high demand, as miniaturization of components becomes the order of the day.

IMG_3137

4.Disadvantages

On the other hand, problems come with the SMT manufacturing. For instance, the techniques makes repair difficult in case the equipment needs to have some components replaced, SMT components do not work with plug in breadboards, is unsuitable for high power components like electric circuits and is not a good way of creating contacts for connectors that interface with outer world hence subject to frequent mechanical stress.

5.SMT Production does not work in all cases

It is important to know that SMT does not support all types of applications in a circuit. While the technology is right with most of the tasks that traditional soldering can address, it cannot handle some special cases. For instance, the soldering of transformers and mounting of heat sinks must be done the traditional way if at all these components has to work properly.

6.Analyze your market and learn the legislations governing the market

Before venturing into SMT manufacturing, you have to be sure that you have the demand. SMT equipment has very high capacity and requires trained personnel and engineers. You have to weigh the market to ensure that you do not invest in hardware that will lie to waste in a ware house waiting for meager contracts in on and off basis.

Finally, you must understand that there are some conventions set up by different quality management firms to ensure that equipment delivered to the market are up to standard. To remain on the safe side of the law and other regulations, ensure that your operations remain legal and top quality to maintain your reputation in the market

If you want to know more about SMT whole line ,such as picture ,video and ppt .You can contact  me .

Email :quella @smthelp.net

Skype :fan19920311
PCB Assembly

What on earth decide the price?

Often some customers asked: how do your price so expensive, and others are so cheap, it is shown in figure, the same but vary widely, the era of cheap has ended, and a points the price is a goods, to the low price is not necessarily don’t earn money, also not necessarily price is high profits, because all the products on the market, there are 3,6,9 points,  the original cost is the final price guide!
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Auto Insertion machine CPU board EPC-1316 Boot Sector and BIOS Corruption Procedure for Re-flash

48797301 board
Procedure

Symptoms of corrupted BIOS and/or Boot Block:

  • No video signal from the EPC-1316
  • No activity on
  1. The keyboard, no status lights at power-on
  2. The floppy drive with a disk in or out
  3. The hard disk drive evident by the light off after a certain amount of time
  • The EPC-1316 is trying to access the CD-ROM drive with failed attempts every second or so.
  • The EPC-1316 is in this cycle indefinitely

Steps to take:

  1. Power down the EPC-1316 board/machine.
  2. Make sure that this instructions file is opened on a different computer.
  3. At the last step of these instructions is an embedded object of the .zip folder; it contains all of the files needed for this procedure.
  4. Right click on the .zip folder, select ‘Package Object’ and click on ‘Activate Contents’. If a message regarding a trustworthy source is displayed, confirm that this source can be trusted
  5. Create a new folder on the Desktop and rename it to “EPC-16FBD1.00.10”
  6. Click ‘File’, then select and click on ‘Extract All…’
  7. Extract the .zip folder into the folder on the Desktop, created in Step 3.
  8. Obtain a 3.5in Floppy Disk and insert it into the drive.
  9. Open the “EPC-16FBD1.00.10” folder from the Desktop
  10. To run an MS-DOS program, double click on the CRISDISK.BAT file.
  11. To run a Windows Application, double click on the WINCRIS.EXE file.
  12. Go through prompts of the program attentively; and a crisis disk will be created.
  13. Remove the EPC-16 board from the VME chassis/rack.
  14. At the bottom of the board there are 2 x 5 jumper pins: MFG/Flash. (Figure 1)


Figure 1 EPC-1316 Board jumper pin location

  1. See Figure 2 for PIN-out of the Jumper pins.


Figure 2 EPC-1316 Board jumper pin numbering

  1. Using 2 jumpers (Figure 3): place one to jumper pins 4-6. (jumper setting ‘Write Boot Block’)
  2. Place the second to jumper pins 3-5. (jumper setting ‘Force flash recovery’)


Figure 3 EPC-1316 Board flash jumpers configuration

  1. Replace the EPC-1316 board to the VME chassis/rack.
  2. Insert the 3.5in Floppy Disk that was created from the steps above into the floppy drive.
  3. Power-up the machine/chassis/EPC-1316.
  4. If the status light on the floppy drive comes on and stays on, then the floppy disk is being accessed.
  5. When the floppy drive stops accessing the Floppy Disk, wait about 5 seconds, and then remove the disk.
  6. Power down the EPC-1316, and remove it from the VME interface.
  7. Remove jumpers from the board and replace the board to the VME interface.
  8. Power-up the machine/chassis/EPC-1316 and make sure that it boots the operating system.
  9. Refer to UIC procedures for proper BIOS settings/ configuration

 

UIC, EPC-1316 Boot Sector and BIOS Corruption Procedure for Re-flash

Procedure

Symptoms of corrupted BIOS and/or Boot Block:

  • No video signal from the EPC-1316
  • No activity on
  1. The keyboard, no status lights at power-on
  2. The floppy drive with a disk in or out
  3. The hard disk drive evident by the light off after a certain amount of time
  • The EPC-1316 is trying to access the CD-ROM drive with failed attempts every second or so.
  • The EPC-1316 is in this cycle indefinitely

Steps to take:

    1. Power down the EPC-1316 board/machine.
    2. Make sure that this instructions file is opened on a different computer.
    3. At the last step of these instructions is an embedded object of the .zip folder; it contains all of the files needed for this procedure.
    4. Right click on the .zip folder, select ‘Package Object’ and click on ‘Activate Contents’.  If a message regarding a trustworthy source is displayed, confirm that this source can be trusted
    5. Create a new folder on the Desktop and rename it to “EPC-16FBD1.00.10”
    6. Click ‘File’, then select and click on ‘Extract All…’
    7. Extract the .zip folder into the folder on the Desktop, created in Step 3.
    8. Obtain a 3.5in Floppy Disk and insert it into the drive.
    9. Open the “EPC-16FBD1.00.10” folder from the Desktop
    10. To run an MS-DOS program, double click on the CRISDISK.BAT file.
    11. To run a Windows Application, double click on the WINCRIS.EXE file.
    12. Go through prompts of the program attentively; and a crisis disk will be created.
    13. Remove the EPC-16 board from the VME chassis/rack.
    14. At the bottom of the board there are 2 x 5 jumper pins: MFG/Flash. (Figure 1)

Figure 1 EPC-1316 Board jumper pin location

    1. See Figure 2 for PIN-out of the Jumper pins.

  

Figure 2 EPC-1316 Board jumper pin numbering

    1. Using 2 jumpers (Figure 3): place one to jumper pins 4-6. (jumper setting ‘Write Boot Block’)
    2. Place the second to jumper pins 3-5. (jumper setting ‘Force flash recovery’)

Figure 3 EPC-1316 Board flash jumpers configuration

    1. Replace the EPC-1316 board to the VME chassis/rack.
    2. Insert the 3.5in Floppy Disk that was created from the steps above into the floppy drive.
    3. Power-up the machine/chassis/EPC-1316.
    4. If the status light on the floppy drive comes on and stays on, then the floppy disk is being accessed.
    5. When the floppy drive stops accessing the Floppy Disk, wait about 5 seconds, and then remove the disk.
    6. Power down the EPC-1316, and remove it from the VME interface.
    7. Remove jumpers from the board and replace the board to the VME interface.
    8. Power-up the machine/chassis/EPC-1316 and make sure that it boots the operating system.
    9. Refer to UIC procedures for proper BIOS settings/ configuration

 

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SMT Pick And Place machine Spare parts

We can supply smt machine parts, smt spare parts, replacement parts for pick and place machine, Brands including FUJI, SIEMENS, PANASONIC, JUKI, YAMAHA, , etc.

 

Part of product list: 

Compatible for

Part name

Part No.

Usage

fuji NXT H01

H01 Filter (with plastic BKT)

AA1FZ01

Consumable parts

fuji NXT H12

H12 Filter (with plastic BKT)

AA19H02

Consumable parts

fuji NXT H01

H01 smt filter

XH00560

Consumable parts

fuji

smt pin thick pin

ADCQK8010

replacement parts

fuji

smt pin thin pin

ADCQK8010

replacement parts

fuji XP243

XP243 U axis PULLEY

AGFTR8220

replacement parts

fuji XP243

XP243 U axis PULLEY

AGFTR8230

replacement parts

fuji

fuji sliding block and thimble

O0186

replacement parts

fuji CP6

CP6 HOLDER

AWPH3110

replacement parts

fuji CP43

CP43 CLUTCH

MPH0501

replacement parts

fuji QP242

QP242 Filter

H3022T

Consumable parts

fuji CP41

CP41 press button

O0191

replacement parts

fuji IP3

IP3 Filter

H30215

Consumable parts

fuji CP6

cylinder

WPA5150

Consumable parts

fuji CP7 CP8

smt filter

DCPH3780

Consumable parts

 

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XS01802=XS03693 SPOOL NXT 原装全新..

Bearing press fit calculation

This calculates the delfection of the outer race of a bearing when it is pressed into a housing.

These equations are from Shigley and Mischke “Mechanical Engineering Design” Fifth Ediion p.62-63

Bearing

Housing

Modulus of Elasticity of Inner component (Ei)

30000000

Modulus of Elasticity of Outer component (Eo)

10300000

Inner Radius of Inner Component (land radius)(ri)

0.1705

Outer Radius of Outer Component (ro)

0.3

Poisson’s Ratio of Inner Component (vi)

0.292

Poission’s Ratio of Outer Component (vo)

0.334

Radius at Press (interface) (R)

0.1875

Radial Press (d)

0.0003

Results

Resulting Pressure (p)

2599.55178212877

Increase in Housing Outer Radius (delta ro)

0.000123796616002366

Decrease in Bearing Inner Radius of OD (delta ri)

0.000176203383997634

Assumptions:

Both members have the same length.

Cross sections are uniform.

Radial interference is constant around the circumference.

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Debugger reference manual for SMT machine Radysis Motion Controler

UBUG Users Guide ( Debugger reference manual )

for Radysis Motion Controler

 

 The
UBUG monitor is a stand alone software package designed to allow
evaluation and debugging of the UIMC 68EC030 based motion controller
PCB. It has the capability to load and execute user code and includes
an assembler/disassembler designed for quick program patchwork. The
monitor operates in a user interactive command driven mode signified by
the UIC> prompt. The command line entered after this prompt
determines which operation is performed.

 

 

 

 

 

 

 

 

 

         UBUG MONITOR

 

TABLE OF CONTENTS

 

1. GENERAL INFORMATION  

         1.1  Description of UBUG…………………..  3

 

2. THE UBUG COMMAND SET

         2.1  Introduction…………………………    3

         2.2  Auto Null (an)………………………    4

         2.3  Assembler/Disassembler (as) …………..  4

         2.4  Block of Memory Fill (bf)……………..  6

         2.5  Block of Memory Move (bm)……………..  6

         2.6  Break Point (br)……………………..    6

         2.7  Block Search (bs)…………………….    7

         2.8  Counter Test (ct)……………….      7

         2.9  DAC16, ADC8 Test (dac16t)…………….  7

         2.10  Data Conversion (dc)………………….  8

         2.11  Go (go)……………………………..    8

         2.12  Help (?/he/help)……………………..    8

         2.13  IO Access (io)………………..      8

         2.14  Load S-Records (lo)…………………..  9

         2.15  Memory Display (md)…………………..  9

         2.16  Memory Modify (mm)……………………  10

         2.17  Memory Test (mt)…………………..    10

         2.18  Register Display (rd)…………………    10

         2.19  Register Modify (rm)………………….  11

         2.20  Symbol Define (sd)……………………  11

         2.21  Test – Diagnostic (test)……………….    11

         2.22  Transparent Mode ™…………………  12

         2.23  Trace (tr)…………………………..    12

 

3 USING THE ONE-LINE ASSEMBLER/DISASSEMBLER

         3.1  Introduction ……………………….    12

         3.2  Entering and Modifying Source Program ….  12

       
 3.3  Entering a Source Line………………..  13          
 3.4  Entering a Change of Flow Instr ………  14

       
 3.5  Entering Register Lists ………………  15          
 3.6  Entering Floating Point Immediate Data …  16          
 3.7  Entering MMU Instructions …………….  17

 

 

 

 

1.  GENERAL INFORMATION

 

1.1  DESCRIPTION OF UBUG

 The
UBUG monitor is a stand alone software package designed to allow
evaluation and debugging of the UIMC 68EC030 based motion controller
PCB. It has the capability to load and execute user code and includes
an assembler/disassembler designed for quick program patchwork. The
monitor operates in a user interactive command driven mode signified by
the UIC> prompt. The command line entered after this prompt
determines which operation is performed.

 

2.  THE UBUG COMMAND SET

 

 2.1  INTRODUCTION

 This
section explains the UBUG monitor commands and their associated syntax.
Table 2.1 summarizes the available commands and shows the section where
the command is explained in greater detail.

 

TABLE 2.1 UBUG MONITOR COMMANDS

   

Command/Mnemonic

Name

Section

an

Auto Null

2.2

as

Assembler/Disassembler

2.3

bf

Block of Memory Fill

2.4

bm

Block of Memory Move

2.5

br

Breakpoint

2.6

bs

Block of Memory Search

2.7

ct

Counter Test

2.8

dac16t

DAC16, ADC8 Test

2.9

dc

Data Conversion

2.10.

go

Go

2.11

?/he/help

Help

2.12

io

IO Access

2.13

lo

Load S-Records

2.14

md

Memory Display

2.15

mm

Memory Modify

2.16

mt

Memory Test

2.17

rd

Register Display

2.18

rm

Register Modify

2.19

sd

Symbol Define

2.20.

test

Test – Diagnostic

2.21

tm

Transparent Mode

2.22

tr

Trace

2.23

     

 

 

 

 

 The command line is composed of:

 <COMMAND IDENTIFIER>: specifies which command (ex. br )

 <SP>:   at least one space

  OPTION LIST: an option may use delimiter(-) with options if non-default
options    are allowed and are being used. (ex.
[<-r>])

  <SP>: at least one space

  ARGUMENTS: any required arguments specified by the command separated
    by commas/spaces as shown in the command
description. (ex. <ADDR,ADDR>)

 

 where “<>” enclose symbols that are required on the command line
and “[<>]” enclose symbols that are optional on the command
line. Note, in the above examples the -r option was an example of an
optional symbol and that the ADDR fields are requirements on the
command line. The options available with a given command are fully
explained in the section that describes that command. The monitor is
not case sensitive to input from the terminal. All input from the
terminal is converted to lower case before being used internally (except
text following a text delimiter; See TEXT below). The arguments of a
given command are described using the following symbols:

 

 
 <EXP>: An expression can be any numerical expression which may
be evaluated using only the arithmetic + and – operators.

 Ex. 1000

    Ex. 1+3

 

 Note: Numbers may be preceded with a base designator if the default
(hexadecimal) is not desired. These designators are shown below in Table
2.2:

 

TABLE 2.2 BASE DESIGNATORS

Base

Designator

Hexadecimal

$

Decimal

&

Octal

@

Binary

%

 

 

 <ADDR>: Address field is any valid expression. Note: This
address field should not be      confused with the source and
destination addresses required using the        Assembler/Disassembler.

 

  <COUNT>: Count field is any valid expression preceded by a COUNTDEL (count      delimiter ie. “:”)

 Ex. :100

 

 <RANGE>: A range of memory locations denoted by either ADDR,ADDR or        ADDR:COUNT.

 Ex. 0,100

    Ex. 0:50

 

  <TEXT>: An ASCII string of up to 255 characters preceded by a TEXTDEL (text    delimiter i.e.. “;”)

 Ex. ;sample text

 

  <SIZE>: Can be either:

    byte (8 bit)  ====> -b

    word (16 bit  )  ====> -w

    long (32 bit)  ====> -l

**Note: ====> stands for “is represented by” or “returns”

 

 <DATA>: Data can be any valid expression.

 

  <MASK>: A mask may be any expression. After evaluating the
expression 0’s      represent don’t cares. A mask is sometimes
used to qualify

 

 <DATA>. See section 2.6 for an example of usage.

 

2.2  AUTO NULL

 an <AXIS>

 

 The auto null function performs a nulling of the zero offset of the 16bit DAC of the axis specified.

 

 Examples of use:

 an 1    ( nulls axis one )

 

2.3   ASSEMBLER/DISASSEMBLER

 as <ADDR>

 

 The assembler/disassembler is invoked at the address given and
disassembles the object code at that location. Use of the
Assembler/Disassembler is fully described in chapter 3.

 

2.4   BLOCK OF MEMORY FILL

 bf [<SIZE>] <RANGE> <DATA>

 

 The block fill command fills the specified range of memory with the
data listed. If the size option is not specified the default size used
is word. If a multiple of the <SIZE> of <DATA> does not
fit evenly in the <RANGE> the command leaves the last partial
word or long word unchanged.

 Examples of use:

         bf 100,110  &10

  bf 100:8    &10

 bf -w 100:8   a

 bf -l 100,110    a000a

**Note: All of these examples perform the same memory fill.

        (ie. $00000100: $000a $000a $000a $000a $000a $000a

 $0000010C: $000a $000a $0000 $0000 $0000 $0000 )

 

2.5   BLOCK OF MEMORY MOVE

 bm [<SIZE>] <RANGE> <ADDR>

 

 The block move command allows the user to copy segments of memory to
different locations in memory. The execution of this command does not
destroy the original version unless the location moved to <ADDR>
is within the range <RANGE> of the code being copied. The size
option is only available when range is described as
<ADDR>:<COUNT> . If range is being described with the
<ADDR>,<ADDR> mode the size defaults to byte. The size
field represents the size transfer that is used to accomplish the memory
move.

 

         Examples of use:

         bm 1000,2000   10000

 bm 1000:800  10000

 bm -l 1000:400  10000 **Note: This variation executes the fastest

**Note: All of these examples perform the same memory move.

 

2.6   BREAKPOINT

  br

  br <ADDR>

  br <ADDR> <:COUNT>

  br -r [<ADDR>]

 br -r

 

 The breakpoint command allows the user to list, insert or delete
breakpoints in the target code. This allows the user to stop executing a
program and return to the monitor environment when the specified
<ADDR> is prefetched. The different uses of this command are
summarized below:

 

         br    list all known breakpoints

 br <ADDR>     insert a breakpoint at this address

 br <ADDR> <:COUNT>  insert a breakpoint at this address, however, return to the             monitor environment only after encountering the
       breakpoint <COUNT> number of times.

  br -r [<ADDR>]  remove the breakpoint at this address

  br -r    remove all breakpoints

 

2.7   BLOCK SEARCH

  bs [<SIZE>] <RANGE> <DATA>

 bs [<SIZE>] <RANGE> <DATA> <MASK>

   

 The block search command allows the user to find a specific pattern
within memory. The search area may extend beyond the <RANGE>
specified if a pattern is started within <RANGE>. There are two
primary types of searches:

       

 bs [<SIZE>] <RANGE> <DATA>  searches the range for an exact match of                <DATA>.

  bs [<SIZE>] <RANGE> <DATA> <MASK> searches
the range for any pattern that                matches <DATA>
where there is a “1” in                the binary representation of the
mask.

 

 Ex. With memory at location $100 as shown below, executing

 “bs 100,118 $1234 $ffbf” ====>  

         Starting address: $00000100

         Ending address: $00000117

         Found at: $00000110:$1234

         Found at: $00000114:$1274

 Memory for the example above:

$00000100: $0000 $0000 $0000 $0000 $0000 $0000

 $0000010C: $0000 $0000 $1234 $0000 $1274 $0000

 

2.8  COUNTER TEST

 ct

 

 The counter test command performs a diagnostic test on the 4 axis counters and pass/fail information is returned.

 

 

2.9  DAC16, DAC8 TEST

 dac16t <AXIS #>

 

 The dac16t command performs a diagnostic test of the 16bit DAC and the
8 bit ADC for the axis specified by using the diagnostic wrap around
capability of the UIMC. Pass/fail information is returned.

 

2.10  DATA CONVERSION

 dc <EXP>

 

 The data conversion command allows the user to evaluate an input
expression and determine its hexadecimal and decimal equivalent.

 

 Examples of use:

 **NOTE:  The following symbols have been defined earlier in order

     to be used in the examples below:

     Ex 1. uses   /start= 0

     Ex 2. uses   /start= – $18

     Ex 3. uses  /finish= 10000 and /start=$10000

     (see section 2.17 )

          Ex. 1 dc $17+/start ====>  $17 = &23  

  Ex. 2 dc $17+/start ====>  UNSIGNED : $FFFFFFFF =
&4294967295           SIGNED
: -$1 = -&1

 Ex. 3 dc $/finish-/start ====>  $10000 = 65536

 

2.11   GO go [<ADDR>]

 

 The go command allows the user to execute target programs. If an
address is not specified on the command line then the current PC value
is used. This value is either:

 1.) the initialized PC value if no target code has been run.

 2.) the last value of the PC used in executing target code.

 3.) the value placed into the PC register by a RM command (Register Modify see section    2.16 ).

 If an address is included on the command line then the PC is modified
to be the specified addr. and execution begins at this address. In
both cases, the register state that the microprocessor is initialized
to, before executing the target code at this location, can be viewed by
executing a rd command (See section 2.15).

 

2.12   HELP

  ? [<symbol>]

  he [<symbol>]

 help [<symbol>]

 

 The help command allows the user to view a list of allowable commands
and the syntax associated with them. Symbols used to describe the
command usage can be looked up also.

 Examples of use:

 ?,he or help  ====> return a complete listing of all commands with usage

  ? as  ====> AS <addr> help addr ====> <number>

 he number  ====> <hex> || <dec> || <oct> || <bin> || <symbol>

** Note: <number> may also be an expression

 

2.13  IO ACCESS

 io

 

 The IO access command allows the user to access various options of the
UIMC motion controller. Upon issue of the IO command the user will be
presented with the following list of choices:

 I/O Interface Menu:

  i – View Inputs ( Debugger displays current state of the digital inputs)

 o – Modify Outputs  ( Debugger allows user to modify outputs)

 c – Modify Counters  ( Debugger displays current state of counters and allows user to          modify the contents )

 r – Modify Relays  ( Debugger allows user to modify the state of the relays )

 x – Modify 16bit DACs ( Debugger allows user to modify the 16bit DAC outputs )

 y – Modify 8bit DACs   ( Debugger allows user to modify the 8bit DAC
outputs )       z – View 8bit ADCs ( Debugger displays current state of
ADCs )

 

After selection of one of the above the user will be prompted appropriately.

 

2.14 LOAD S-RECORD

 lo [<port>] [<OFFSET>] ;<TEXT>

 

 The load command allows the user to download S-Records from the host
system. If an offset is present on the command line then the target
address is the offset added to the address determined by the S-Record.
In normal mode the command sends the <TEXT> beyond the “;” to the
HOST. It then expects the HOST to begin sending S-Records to the
terminal. If the ‘t’ option is used no ; is necessary and the debugger
expects the terminal to begin sending an S-Record.

 Examples of use:

          lo ;cat ubug.mx

**Note:  The “cat” command is a UNIX command that concatenates
and then prints      the specified files using standard output.
This effectively sends the contents of the    file to the terminal. The
monitor then loads the contents of the S-Records in the      file to
the addresses determined by the S-Records via the Host port.

.

 

          lo a0000 ;cat ubug.mx

**Note:  This command downloads the same S-Record file used in
the first example except  that it is down loaded into memory at the
address determined by the S-Record + $a0000    (i.e.. the offset is
added in).

 

 lo t

**Note:  This command uses ‘t’ for terminal for the S-Record load port.

 

2.15   MEMORY DISPLAY

  md [<SIZE>] <addr>

  md [<SIZE>] <RANGE>

 md -di <addr>

 

 The memory display command allows the user to view memory. The size
used to display the memory is determined by the size option. If no
option is used the default is word. If the range exceeds the screen
capacity, output to the screen is suspended until any key is pressed.

       

  Examples of use:

 md -l 100,110

  md -l 100:4

  md 100:8

 md -di 100  

**Note: This command begins to disassemble the memory at

  this location.

 

2.16 MEMORY MODIFY

  mm [<SIZE>] [<verify>] <ADDR>

 mm <CONTROL>

 

 The memory modify command allows the user to view and modify memory.
The size used to display the memory is determined by the size option.
The size default is word. The write only option is determined by the
verify option. The default is read/write and an ‘n’ is used for write
only. Memory is displayed beginning at the address specified followed
by a ‘?’ prompt. The user may type in an <exp> to replace that
memory value or hit return to view the next memory value. To exit the
command, type “. <cr>” (period <carriage return>). Other
available <CONTROL> characters are summarized below in Table 2.3:

TABLE 2.3 CONTROL CHARACTERS

Control Character   Designator

– <EXP>  backup     <EXP> memory locations

+ <EXP>  advance      ” ”  “

= <NUMBER>  do not advance  Will not advance to next memory location

 

         Examples of use:

 mm -l 100  ====>  $00000100 $00000000 ?

 mm 100  ====>      $00000100 $0000 ?

 (i.e.. uses the default “word” size)

 mm n 100  ====>    $00000100 ?

 (i.e.. does not read from location)

 

2.17  MEMORY TEST

 mt <start> <finish>

 

 The memory test performs a bit by bit memory test on the range of RAM specified and pass/fail information is returned.

 

2.18   REGISTER DISPLAY

 rd

 rd -f Note: Coprocessor registers displayed if present

 

 The register display command allows the user to view the contents of the registers of the mpu/fpu.

 

2.19   REGISTER MODIFY

 rm [<REGISTER> [<New Value>]]

 

 The RM command allows the user to the modify the contents of the registers of the mpu.

 Examples of use:

 To change the PC value:

 rm pc 3000  ====>  changes the PC value to 3000

or

 rm  ====>  Which register?

     pc  ====>   PC=00004000NEW VALUE?

       3000  ====>  changes the PC value to 3000

or

 rm pc  ====>  PC=00004000NEW VALUE?

      3000 ====> changes the PC value to 3000

 

2.20   SYMBOL DEFINE

  sd [<SYMBOL> <EXP>]

 sd -r <SYMBOL>

 

 The symbol define command allows the user to define symbols. These
symbols can then be used within expressions. Using a symbol in an
expression results in the symbol being substituted with the expression
that was used to define it. Once defined, the symbol is available
until the monitor is reset. If a symbol is defined multiple times the
monitor uses the first definition.

 

         Examples of use:

 sd ====> lists which symbols are already known

  sd /reset 10000 ====> defines /reset to be $10000 whenever it is
used in an expression.  sd /start -$18 ====> defines
/start to be -$18 whenever it is used in an expression.    sd -r
/start ====> removes the first definition of /start from the
list

**NOTE: Symbols that have been defined using the sd command
can be used in any    expressions. An example of this is to use a
symbol defined to enter source code while in  the
assembler (i.e.. bsr /startsub after defining /startsub).

 

2.21  TEST – DIAGNOSTIC

 test [<LOOP #>]

 

 The test command initiates a series of diagnostic test consisting of
an auto null function, counter test, RAM test, and DAC16/ADC8 test and
returns pass/fail information. The number of times the diagnostic test
are performed is determined by the loop # specified. If no loop # is
specified the command cycles infinitely.

 

2.22  TRANSPARENT MODE

 tm

 

 The transparent mode command places the user into transparent mode by
establishing a software connection between the HOST and TERMINAL.
Transparent mode preempts normal communication between the TERMINAL and
the debugger. While in this mode all keyboard input is relayed directly
to the HOST. HOST responses, in turn, are returned to the screen.
Typing a CTRL A returns the user to the monitor environment.

 

2.23   TRACE

 tr [<ADDR>][<COUNT>]

 

 The trace command allows the user to trace though target code and
observe the registers after executing the command line. If count is
specified then the microprocessor executes <COUNT> number of
instructions before returning to the monitor environment. Trace begins
from the <ADDR> listed on the command line or from the current PC
if an <ADDR> is not included. The trace instruction can be
continued by hitting a carriage return. To exit, a “.” must be entered.

 

         Examples of use:

          tr   ====> traces 1 instruction from the current PC

 tr :10   ====> executes 10 instructions past the current PC then returns to
the monitor   environment

 tr 1000====> traces 1 instruction starting at $1000

 

 

3.0  USING THE ONE-LINE ASSEMBLER/DISASSEMBLER

 

3.1 INTRODUCTION

 Included in the UBUG monitor is an assembler/disassembler command
which can be executed as detailed in the previous section. This
assembler/disassembler allows the user to modify target code. Each
source line that is typed in by the user is entered into memory at the
displayed address. This line is then disassembled so that the user can
verify the actual code entered into memory. If no change is desired a
<CR> moves the user to the next opcode in memory.

 CAUTION: This assembler/disassembler does not insert code into the
source program; it merely overwrites memory at that location. As a
result, a program patch that requires code insertion can be accomplished
by first Block Moving code to free up an insertion area and then
inserting into that area.

 

3.2 ENTERING AND MODIFYING SOURCE PROGRAM

 In order to enter and modify source code, the as command should be
executed as detailed in section 2.2 (i.e.. as <ADDR>). This
places the user into the Assembler/Disassembler routine.

Table 3.1 summarizes the commands that can be executed within this routine:

TABLE 3.1 ASSEMBLER/DISASSEMBLER SUB COMMANDS

Command    Designator

BACKUP <EXP>  – <EXP>

ADVANCE <EXP>  + <EXP>

FINISH  .

HELP  ?

STEP PAST    carriage return

DEFINE CONSTANT  DC #<EXP>

 

**Note: Executing a ‘?’ while in the assembler/disassembler returns
the DEVICE that the assembler/disassembler is supporting.

 

3.3 ENTERING A SOURCE LINE

 After executing an as <ADDR> command, the assembler/disassembler
returns with the disassembly of the code found at that location. At
this time the user may execute an assembler command shown in section 3.2
or type in the source line that is to replace the displayed source
code. While entering source the standard MOTOROLA effective addressing
modes are used. These modes are summarized below in Table 3.2:

 

TABLE 3.2 ASSEMBLER/DISASSEMBLER EFFECTIVE ADDRESSING MODES

 

Effective Addressing Mode      Syntax

Register Direct      Dn

Address register direct      An

Address register indirect      (An)

Address register indirect with Postincrement  (An)+

Address register indirect with Predecrement  -(An)

Address register indirect with Displacement  (d16,An)

Address register indirect with Index (d8)  (d8,An,Xn.SIZE*SCALE)

Address register indirect with Index (base disp)  (bd,An,Xn.SIZE*SCALE)

Memory indirect Post-indexed    ([bd,An],Xn.SIZE*SCALE,od)

Memory indirect Pre-indexed    ([bd,An,Xn.SIZE*SCALE],od)

PC indirect with displacement    (d16,PC)

PC indirect with index (d8)    (d8,PC,Xn.SIZE*SCALE)

PC indirect with index (bd)    (bd,PC,Xn.SIZE*SCALE)

PC memory indirect Post-indexed    ([bd,PC],Xn.SIZE*SCALE,od)

PC memory indirect Pre-indexed  
 ([bd,PC,Xn.SIZE*SCALE],od) Absolute Short Address
       (xxx).W

Absolute Long Address    (xxx).L

Absolute Address    xxx optimizes (bwl)

Immediate Data      #xxx

 

 While using the POST or PRE indexed modes, fields may be skipped by using a comma. An example is shown below:

 Ex.  andi #12,([,],,)  ====>  andi.b  #$12,([$0,ZA0],ZD0.W*1,$0)

 

Other examples of source lines are shown below:

        Ex.  ori.l #12,(a1)  ====>  ori.l #$12,(a1)

 Ex.  addq #1,(a1)  ====>  addq.b #$1,(a1)

 

 There are only limited error screening abilities included within the monitor. Examples of this are shown below:

 Ex.  jmp (123).w  ====>  jmp ($123).W

**Note:  When executed results in a bus error.

   

 Ex.  bsr (123)  ====>

 ERROR 10:illegal change of flow ===> bsr (123)

     Note:  The bsr instruction does check for illegal

           changes of flow.

 NOTE:  Flow may not be changed to an odd addr.

 Upper digits of data are NOT truncated when a mismatch between size
and immediate data is found if the byte or word size option was
specifically entered. If the long size option is specified and data
exceeds this range then upper digits ARE truncated.

 

 Ex.  addi.b #12345678,(a1) ====>

 ERROR 11:immediate data/size option error ===> addi.b #12345678,(a1)

 

 Ex.  addi.l #123456789,(a1) ====> addi.l #$23456789,(a1)

 Ex.  addi #123456789,(a1) ====> addi.l #$23456789,(a1)

   (defaults to the long option)

      truncated————–^

 

 Upper digits of data are truncated on commands that have a limited
field in the opword to store the immediate data. Examples of this are
shown below.

 Ex. addq #10,(d0)  =====>  addq.b #$0,(d0)

 Ex. trap #10  =====>  trap #$0 input is hex default

 Ex. trap #&10  =====>  trap #$A

 

3.4 ENTERING CHANGE OF FLOW INSTRUCTIONS

 Since the assembler/disassembler does not use labels, all instructions
that use <label> as an effective addressing mode must have their
displacement determined. If initially unknown, space for this
displacement must be reserved and then the user needs to come back and
enter the displacement. Once the displacement has been determined it
may be entered as shown in the following example:

 

 Ex. In this example the location of the target instruction of a branch
is known to be $100000 and a BRA is needed at location 0. After
executing “AS 0” and obtaining the disassembly found at 0 the user
could type:

  BRA 100000 or BRA (100000) or BRA.l #ffffe

 

 The absolute addressing mode can be used if the target address of a
branch is known (as in the first 2 examples) or the displacement (last
example) can be entered using the immediate data addressing mode.

 

   CAUTION:  In some instances unexpected results can occur while using

 change of flow statements. These instances are summarized below

 with examples.

 

Ex.
1 If the degenerate case of a branch statement is used (i.e..
attempting to use a short branch to branch to the following instruction)
the assembler mistakenly assembles this .b option. However, since the
displacement is zero this is a .w opcode and the disassembler correctly
displays this fact to the user.

 

  $00004000 nop ? bra.b ====> results in an INCORRECT assembly

 

 Ex. 2 If the user attempts to force a particular size branch
statement and the actual branch requires a greater displacement than was
reserved then the assembler prints an error message: “ERR0R 16: OUT OF
DISPLACEMENT RANGE” .

 

 $00004000 nop ?bra.w (100000)

 

One
way to assure this does not occur is to not enter a size option. This
allows the assembler to choose the correct size for the displacement.

 

3.5 ENTERING REGISTERS and REGISTER LISTS

 The move multiple register instruction (movem) uses a register list as
an effective address. This list may be entered in the following
method:

 

 Ex.  a0    ====> single address register

   d3    ====> single data register

   a0-a3     ====> series of registers

   a0-a3/a7  ====> combination of previous examples

   a0-a7/d0-d7  ====> all of the registers

 

 If coprocessor support is specified then the floating point registers

can be entered as shown below:

 

 Ex.   fp0  ====> single floating point register

   fp0-fp2   ====> series of registers

   fp0-fp3/fp7  ====> combination of previous examples

 

 Many of the commands require the entering of registers other than data
or address registers. Tables 3.3 show listings of the registers that
are used and the abbreviations accepted by the assembler:

  

TABLE 3.3 68030 REGISTERS ( MMU Registers not availiable on 68EC030 )

Name    Syntax  

User Stack Pointer  USP

Status Register  SR

Condition Code Register  CCR

Program Counter  PC

Master Stack Pointer  MSP

Interrupt Stack Pointer  ISP

Vector Break Register  VBR

Source Function Code Register   SFC

Destination Function Code Register   DFC

Cache Control Register  CACR

Cache Address Register  CAAR

CPU Root Pointer Register  CRP

Supervisor Root Pointer Register   SRP

Translation Control Register  TC

Transparent Translation Register 0   TT0

Transparent Translation Register 1   TT1

MMU Status Register  PSR

 

TABLE 3.4 FLOATING POINT REGISTERS ( Available if coprocessor is present )

Name    Syntax

Floating Point Control Register  FPCR

Floating Point Status Register  FPSR

Floating Point Inst. Address Register   FPIAR

Floating Point Data Register  FP0-FP7

 

3.6  ENTERING/EVALUATING FLOATING POINT IMMEDIATE DATA

 Floating point immediate data must be entered using a decimal point
with at least one (1) digit in front of the decimal place (even if it
is a ‘0’). Ex. 0.0012. Since the C compiler used was not based on the
draft proposed version of ANSI C the software is incapable of
performing the ‘assembling’ of extended immediate data to extended
precision. The monitor makes the correct conversion up to double
precision and places this result in an extended format. If the
compiler that is being used does conform to allowing a ‘long double’
type then changing the type of the variable ‘weight’ in the allowed
routine (in the asm68.c file) from double to long double should provide
the added precision. Examples of floating point immediate data shown
below:

 

 Ex. fmove.s #5.0,fp0  ====> fmove.s 1_400000_E_2,FP0

 

 The format on the disassembly is integer part_fraction
field_E_exponent field, where the fraction bits represent weighting of
1/2 ,1/4,….etc. from the left to the right. The exponent bits
represent the unbiased power that 2 should be raised to. A conversion to
decimal can be accomplished by evaluating:

 

 integer + evaluated fraction x 2^exponent field

 

 In the above example this equates to:

    (1 + .25) x 2^2 = 5.0

 

NOTE: The monitor uses the round toward zero rounding mode in the assembler when assembling floating point immediate data.

 

3.7  ENTERING MMU INSTRUCTIONS ( Not available on the 68EC030 )

 MMU instruction should NOT be entered with a size descriptor. The assembler defaults to the correct size.

 Ex.  pmove (a0),tt1  ;asssembles

       pmove.l (a0),tt1  ;does not assemble even though the operation

         ;is a long operation. 

Auto Insertion machine Competitive Analysis – TDK AC7 vs Universal VCD

Axial Products Competitive Analysis

Competitor

Location

Key Weaknesses

Key Strengths

Comments

TDK 

(Rank 2)

Japan/U.S.

No Axial experience

No previous Axial machines in product mix, offering only a SH VCD (no Sequencer, DH, etc.)

Axial product offering is VERY similar to Dynapert V12000.  Possible patent infringements on Dynapert design.

Support infrastructure is inferior to UIC’s.

Low price machines

Field proven reliability of Radial Inserter

Large multi-national installed base for Radial Inserter

Japanese firm, thus strong JMA loyalty

Asian company, thus understands Asian business needs

Operates in Microsoft Windows interface, which provides immediate productivity feedback

Financially sound and stable

Offer a  SH VCD – Avisert AC-7

TDK Competitive Summary

 

AC-7 Avisert Features:

· Board offset correction

· Insertion hole correction

· Ammo or reel input packaging

· Push button control panel

· Microsoft Windows interface

· Intelligent operator message feedback

· Servo driven cam operated insertion head

· Servo motor driven rotary table

· Available Options: 

– Pass through capability

– Throughput optimizer

– Flexible work board holder

– Touch screen

  – Pattern repeat

– Multi tier security software

– Optical safety device

– Integrated machine enclosure

Key Sell Against Points:

Universal offers a complete Axial product line; Single Head, Dual Head, VCD Sequencer and Sequencers while TDK offers a single Axial machine.

Universal completes the IM product offering with Radials and Special Products which include Eyelet and Pin Inserting Machines, and 3-Span Radials.

We offer optional Universal board handling on most models.

Universal offers a superior training, service and support infrastructure.

We offer industry leading cost per insertion and the highest throughput per square foot of floor space.

UIC Strengths and Proof Points:

UIC Strengths

Benefit

For the Customer:

Machine designs allow flexibility in the production environment.

Universal offers a complete IM product line of Axial inserters, Sequencers and combination machines, as well as Radial product offerings.

Universal board handling is optional for machine integration.

Discuss customer need for  factory integration.

Possible future need for increased automation.

High value for the price, and  fastest inserters in the industry.

Dual Head machines provide  the highest throughput in the industry, 32,000 cph, a cost effective approach for high volume applications.

Ask the customer to compare cost per insertion.

Superior service, support and training.

Excellent investment protection.

UIC is a respected and secure provider of insertion equipment.

Pre and post sale assistance with specific applications and systems integration.

Ask the customer to compare UIC’s support infrastructure (tech. specialists, spare parts, FE response time) to Panasonic.  Also discuss unique value benefits – Uptime 100 and Tech Advisor.

TDK Strengths and Counter Points:

Competitor Strength

The Facts

For the Customer:

Perceived high throughput (16,000 CPH).

The throughput Nepcon Tokyo 觀appeared closer to 10,000 CPH.

Noisy.

Demonstrate UIC’s commitment to reducing customer costs by: 

1.  Comparing cost per insertion.

Single insertion head provides better stability and less maintenance and setup.

Dual head machine is the  highest throughput inserter in the industry with exceptional reliability and insertion performance.

Single head machine offers competitive cost per insertion with all the other values of UIC.

Demonstrate UIC commitment to customer support with:

1. Service and support, including PM schedules and maintenance manuals.

2. Uptime 100 program.

3. Tech Advisor.

4. Superior training program.  

Priced competitively in the 80K – 106K range.

Targeting existing Dynapert accounts where support requirements are minimal.

Demonstrate UIC’s commitment to reducing customer costs by: 

1.  Comparing cost per insertion.

Financial backing from a major IM provider.

Very similar to Dynapert V12000 machine 

Possible patent infringements on Dynapert design.

Not a complete product line, no complementary Sequencer available to date or board handling.  

May not have devoted TDK backing for service and support.

Determine if customer is will to obtain investment protection:

1. From a supplier that may not remain in business due to legal problems.

2. Has revived very old designs.

3. Discuss Broome Engineering products for low cost entry and their ability to allow trade-up. 

Appendix – Reference Accounts and Testimonials:

Account Name

Salesman to contact

Comments

AT&T Monterey, Mexico

Michael Lewis 

TDK offered AT&T accepted an all expenses paid trip to Boston to evaluate the AC-7 but still prefers the UIC Dual Head machines.