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Siemens SMT siplace consumable parts selling from Shenzhen Southern Machinery Sales And Service Co., Ltd
We designed and manufactured auto insertion machine，SMT equipment, and providing spare parts support .
Posted by Auto Insertion on 2015年9月26日
How to pack SMT machine for overseas shipment
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SMT Reel Scrap Tape cutter operating introduction
Functional description
The Scrap Tape Cutter is designed to cut off small pieces of reel
tape and collect them in a trash bin for ease of disposal.
Prodcut safety
• Do not put objects other than reel tape in the cutter unit.
• Use caution with long hair and when wearing loose clothing
near the cutter unit.
• Unplug the unit when performing maintenance of the
machine.
• Do not operate the machine near flammable gas.
• Do not open/disassemble the cutter unit while the machine
is operating.
• Follow all safety labels on the cutter unit.
Automatic Mode
1. Rotate the Emergency Stop switch.
2. Push [ON] button at AUTO. The blade unit begins to move.
The blade continues to cycle until the collection bin is
removed or the Emergency Stop switch is pushed.
Recover From Jam
Use the following procedure to clear a jam.
1. Push the Emergency Stop switch to stop the buzzer.
2. Rotate the Emergency Stop switch.
3. Turn power on by pushing [ON] button at POWER.
4. Push and hold the Left or Right Directional Arrow button to
move the blade back away from the jam.
5. Push the Emergency Stop switch and clear the jam.
6. Rotate the Emergency Stop switch.
7. Turn power on by pushing [ON] button at POWER.
8. Push [ON] button at AUTO. Resume auto cutting.
Empty the Trash Bin
Use the following procedure when emptying the Scrap Tape Cutter
collection bin.
1. Grasp the handles on the trash bin and slide the bin out from
the Scrap Tape Cutter unit. The cutter automatically stops.
2. Empty and then re-install the trash bin. Push the [ON] button
at AUTO to resume operation.
Replace the Blades
The blade unit of the Scrap Tape Cutter consists of a fixed and hex blade.
Replace both blades when the cutter jams frequently or when the blades
become damaged or worn. Use the following procedure when replacing the
cutter blades.
1. Push the Emergency Stop switch and unplug the unit.
2. Remove the back cover and tape inlet guide from the cutter unit.
3. Remove the 4 screws that secure the fixed blade to the housing. Use
caution so as not to lose the washers that are under the blade.
4. Remove the idler guide from the housing.
5. Remove the 6 screws that secure the hex blade to the housing.
6. Clean any debris that may have gathered under the blades.
7. Install the new hex blade. Note the correct orientation of the blade.
8. Install the idler guide and secure to the housing.
9. Verify that the washers are in place and install the new fixed blade.
10. Install the tape inlet guide making certain the plate is aligned with the
screw holes.
11. Install the back cover, plug in the unit, and rotate the Emergency Stop
switch. The unit is ready for operation.
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How to optimize your reflow oven
Heat transfer and equipment
How to profile, variables to consider
Understanding and designing the “Best profile”
Understanding what the profile does
How to make a PCB
The following presentation
covers the main processes
during the production of
a multi-layer PCB. Ask for more, please contact : jasonwu@smthelp.net
Universal Inserter Loader And Unloader Automation Transformation
Universal Inserter Loader And Unloader Automation Transformation
*Reduce the operator labor intensity
*Reduce the equipment efficiency loss caused by operator sabotage
*Save operators, one person can operate several machines.
*Can the attachment (In – line) SMT production line.
*A more secure protection operation.
*Automatic production mode.
Manual loader and unloader Automatic loader and unloader（material box model）
The content of the technical
Technical renovation project mainly includes four modules setup and training:
1.Bridge type automatic institution adapted for changing plate
2.Container loader and material box unloader
3.Electric control circuit
4.Software Settings.
5.Training 
*Training operation for operator
*Maintenance engineer training
The implementation steps
Technical renovation engineering installation and debugging need about 1.5 days
Operation training and maintenance training need 0.5 days
Operation training and maintenance training need 0.5 days
Component installation project include:
1.Installation of bridge type automatic agency for changing board
Lift bridge components
2.Rotary worktable PCB fixture from stationary orbit type
Fixed clamp Rail clamp
The implementation steps
3.Installation material box loader and unloader machine
4.Electric control circuit
5.Software Settings.
Customers give evaluation is: stable and reliable, simple and easy to use and cost-effective
Through hole design guidness
- Automation Benefits
- Board Design Considerations for Automatic Insertion
- Workboard Holder Considerations
- Axial Component Insertion
- Radial Component Insertion
- Dual In-Line Package Insertion
- Insertion Machine Division
Automation Benefits
The purpose of this document is to improve printed circuit board
design and layout by detailing the basic considerations associated
with the electronic assembly process. Experience has
shown that applying these design principles produces efficient,
reliable board designs.
Automatic component insertion provides the consistency required to
ensure the highest levels of circuit board quality, throughput, and
process control. When properly planned and implemented, automatic
component insertion provides significant cost savings in the
printed circuit board assembly process.
The benefits realized from automating circuit board assembly processes
span all areas of manufacturing. Ultimately, all of these
benefits result in improved products and reduced production costs.
Three key inputs affect the economics and logistics of PC board
assembly: (1) the circuit boards, (2) the equipment used to assemble
the boards, and (3) the components to be inserted. By precisely
understanding and standardizing these three primary elements,
manufacturers can improve the quality of the finished boards,
increase the throughput of the assembly equipment and the system,
and more precisely define the process control standards to provide a
basis for future applications. Standardizing these elements reduces
process variability, which leads to increased insertion reliability,
improved product quality, enhanced system price/performance and,
ultimately, reduced production costs.
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We designed and manufactured Auto Insertion machine in Shenzhen China, and provide SMT equipments, spare parts services support.
Posted by Auto Insertion on 2015年9月21日
