We provide totally solution for LED lighting SMT PCB assembly.
Worldwide Installation and on site support.
Southern Machinery provides professional SMT peripheral equipment
One advanced way to increase your printing accuracy
*Accurate CCD vision positioning and PCB conveying system
*Automatic and effective stencil wiping system,such as dry,wet and vacum cleaning
*Automatic stencil positioning,adjustable size range from 370*470mm to 737*737mm
*Z axis lifting and CCD profile adoption of pulsating CVT mode to guarantee machine’s accuracy
and stable running
What is IA — for Auto Insertion machine
“Intrinsic
availability” is the percentage of time that a machine would operate
based on downtime attributed to relevant interrupts and active repair or
recovery only.
IA = Productive time / (Productive time + Repair time) *100%
Field studies
indicate that Intrinsic Availability typically ranges from 95% to 99%. A
95% Intrinsic Availability means that 95% of the time the machine runs
without requiring operator intervention, beyond normal tasks such as
loading components. Five percent of the time requires operator
attention. 95% Intrinsic Availability translates into 24 minutes of
unexpected down time during an 8-hour full production shift. “Full
production” excludes scheduled maintenance, operators breaks, set-ups.
Intrinsic Availability does not affect board quality, but it does impact
throughput and utilization.
SMT line solution PCB Board Flow Conveyor Checklist
Customer ____________________________________ Date _____________________________
Old Serial Tag # _______________________________ Equip # __________________________
Prod Code _____________ Description __________________________________________
Qty _______ RMD Identifier # _______ Ord # _____________ Prod Order # _______________
Builder Name/Initial ________________________________________ Clock # __________
QA Technician Name/Initial __________________________________ Clock # __________
Shipping Clerk Name/Initial __________________________________ Clock # __________
1. Turn For Final Inspection Builder/QA Tech
A. Leveling legs are correct type (standard pass thru ______________
height or special).
B. Conveyor speed verified mode functions and board ______________
sensors set and operational.
C. Parallelism of rails set. ______________
D. Input voltage correct to order requirement. ______________
E. Conveyor length correct to order requirement. ______________
F. Board flow direction is to order requirement. ______________
2. Visual Inspection Builder/QA Tech
A. Check for dents, scratches and poor painting. ______________
B. Check for loose hardware. ______________
C. Interfacing hardware including. ______________
D. Covers installed. ______________
E. Cables installed or packed in carton. ______________
3. Pre-Shipment Builder/Ship Clerk
A. Run Delivery Note. ______________
Builder/Ship Clerk
B. Verify all items on order are present. ______________
C. Properly package all items in carton(s) and/or power ______________
pack(s).
D. Fill out box content sheet. ______________
E. Label carton(s\) and/or power pack. ______________
F. Notify shipping clerk. ______________
4. Close Out Procedure Builder/Shp Clerk
A. Review Delivery Note with shipping clerk. ______________
B. Turn machine over to shipping clerk. ______________
Radial Auto Insertion machine POSITIONING SYSTEM Check list
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STEP & DESCRIPTION |
Builder |
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Check base casting build. |
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Thompson shaft oriented torqued and lubed with 10w oil. |
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Leveling pads mounted but not tightened. |
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Foam insulation in place. |
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Check y & x frame build. |
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Bearings & retainers mounted |
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Verify the x & y bearing preloads are set. |
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Limit rails and limit blocks mounted and activate limit switches. |
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Tie clamps mounted. |
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All brass pneumatics fittings installed. |
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Insure base, y frame, and x frame are mated together. |
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Check build & installation of x & y paddles. |
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Hardware tight dowels in place. |
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Bearings installed. |
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Check x & y table movement. |
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Ball screw units installed and lubed. |
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Motor, drive belt installed with proper belt tension adjusted. |
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Rotary disc installed. |
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Wheels mounted with proper hardware and internal tooth CSK. |
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Lock assy & drive motor installed & adjusted. |
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Wheel cams adjusted so dowel pins fit through disc bushings into the x-frame bushings. |
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Universal Instruments/Axial Insertion/AI spare parts
41059901 SLEEVE, BEARING 40821301 BUSHING 40520204 GO RINGS 40821201 BUSHING 40520201 GO RINGS
40520203 GO RINGS 40520202 GO RINGS 41499603 ANVIL, VSL 41499703 CUTTER FORMER 41499701 CUTTER FORMER
41499706 CUTTER FORMER 41700801 PIN & CLIP ASSY 41848601 CLAMP,RETAINER 41700803 RP 41700805 PIN 42480201 ESCAPE,RH
42480101 ESCAPE,LH 42804702 CARRIER CLIP ASSY 42804703 CARRIER CLIP ASSY 42718601 CLAMP 42740613 FITTING
42717602 HOUSING 42686801X CARRIER CLIP II ASSY 42509001 ROLLER 42513301 RAMP 43366105 FORMER,LEFT
42502501 SLIDE SLIDE 43366205 FORMER,RIGHT 43366107 FORMER,LEFT STD 43461501 CUT FORM 43366207 FORMER
43461601 CUT FORM 43461801 ANVIL 43470602 HOUSING,CLINCH 43470601 HOUSING,CLINCH 44241906 ARM
44241912 ARM KICKOUT-RH 44241505 FORMER 44241904 ARM KICKOUT STD RH 43871802 CUTTER 44241405 FORMER
43871702 BUSHING 43871701 BUSHING 44242004 ARM,KICKOUT,STD,LH 43556202 CLAMP 44242012 ARM
44242006 ARM 44266704 DRIVER TIP,R 44266703 DRIVER TIP,R 44281702 BUSHING CUTTER,STD 44266803 DRIVER TIP,L
44426606 PUSHER, UPPER 5.0 44426701 PUSHER, LOWER 44896802 SUPPORT,GUIDE 44962901 SHAFT 44629802 CLAMP, JAW
44629902 CLAMP,DUAL JAW 44629702 CLAMP, JAW 44629706 CLAMP 44624302 PLATE, TOP 44629502 GUIDE,DUAL JAW
44624203 STOP 44963001 BEARING 44963002 BEARING 44964701 PISTON, ANVIL 45095202 HOLDER, LATCH
45053801 LATCH 45251701 ANVIL-STD 45218501 SPREADER 45345501 CLEVIS ACTUATOR ASM 45315502 PLUG
45592601 BLADE 45592520 FORMER 45592420 FORMER 45592508 FORMER 45586701 O-RING .489 X .070
45592408 FORMER, 45452001 SPRING, EXTENSION 45575702 CUTTER,ANVIL 45592701 BLADE 45373901 SPRING
45744401 BUSHING,CUTTER 45798406 TUBE 46276401 RATCHET DRIVE DETENT 45988201 INDEX WHEEL 46488901 STOP,ACTUATOR
46287002 FLAG,MOLDED 47062501 RP 47062502 SPRING 46500701 INS HD ASSY 80000109 SHCS 4-40 X 1/8 80000104 SHCS 4-40 X 1/2
80000101 SHCS 4-40 X 3/16 80000102 SHCS 4-40 X 1/4 80000407 SHCS 8-32 X 1 80000302 SHCS 6-32 X 3/8 80003815 SSS 10-32×1/2
80002608 SFHS 10-32×3/8 80000515 SHCS 10-32 X 1/2 80000608 SHCS 1/4-20 X 1-1/4 80002201 SFHS 4-40×1/4 80000518 SHCS 10-32 X 7/8
80000514 SHCS 10-32 X 3/8 80001301 SBHS 4-40×1/4 80009905 SDP 1/8 X 7/8 80010103 SDP 1/4 X 3/4 SDP 80004602 SSS 4-40×3/16
80007204 SSSOP 1/4-20 X 3/4 80011003 SHSS 1/4 X 5/8 80011303SCREW SHSS 1/2×3/4 80010106 SDP 1/4 X 1-1/4 90055225 PUSHER,PULL DOWN
80011205 SHSS 3/8 X 1 80018705 SLW #10 90054811 HOUSING,CLIP 7.5.5.0 80025913 PIN 90050416 ECCENTRIC,INSULATED
HEXNUT-MS 10-32 O-RING .049 X .103 SDP 1/16 X 3/8 O-RING .125 X 070 PISTON & SHAFT UNIT
40152406 STD HD CHAIN ASSY 40152306 LEFT STD CLIP ASSY 40152302 OUTSIDE CLIP ASSY-LH 40152206 RIGHT STD CLIP ASSY
40152304 LEFT STD CLIP ASSY 40152301 OUTSIDE CLIP ASSY
Southern Machinery : To Provide professional solution of SMT/AI & SMT peripheral equipments. We provide totally…
由 Auto Insertion 发布于 2015年12月14日
Label – Caution/Warning/Danger －－for All Auto Insertion and SMT machine
This is the symbol to get the attention of the operator. Its real meaning is dependent on the color scheme.
SMT machines Cpk Conversion to Defects over Time at Typical Run Rates
When defect rates are higher than what the machine’s Cpk would indicate
according to this table, it is due to one of several things: machine set-up or
maintenance issues, process issues, component imperfections, etc.
