Southern Machinery provides professional SMT peripheral equipment
Free Gerber File Download
Attention PCB Design Engineers:
For a brief time, we will be giving away a FREE Gerber File.
For the first time, Southern Machinery is giving away a FREE Gerber File! If you need help with your design process, we are gladly here to help. Let us make your manufacturing set-up easy and efficient.
We at Southern Machinery know and understand what is needed for a successful PCB Assembly. If you need pharmacy guidance with design, CAD, equipment configuration, training, just ask! Southern Machinery is not just a place to buy machines, but also a place to get your technical questions answered. So ask us! We want to help you find your PCBA solutions.
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THT Thriving in Specialized Music Industry
THT Thriving in the Pro-Audio Industry
NAMM Show 2017
While in attendance at the 2017 National Association of Music Merchants (NAMM) Show last month we found one thing to be true… THT Equipment is far from dead. The music industry continues to require robust and durable components for high quality and heavy duty gear. GEAR, GEAR, GEAR! And the better the gear the more likely THT was involved in the assembly. Proving that THT is not just surviving but thriving in our high-tech world.
But there are many missing links! Many of these specialty components are still placed by hand and many more are still IMPORTED. Opportunities abound for manufacturers to bring all assembly, quality control, and profits back home. Quality is the name of the game when it comes to being #1 in any product category but costs sometimes hold back some manufacturers. According to Joel Menchey, Menchey Music Service, import costs for audio manufacturers are the highest of all costs. This doesn’t have to be so.
We at Southern Machinery have the solutions to lower costs and improve your manufacturing assembly quality! Our S-600-OF Through-hole & Surface Mounting Multifunction Machine paves the way to incorporate THT with SMT technologies. We can help you design the exact machine for your needs, ordered to spec. It’s a simple conversation for a huge shift in ideology and savings.
[su_button url=”mailto: info@smthelp.net” background=”#00a3b3″ size=”5″]CLICK HERE for more HELP with your THT Equipment![/su_button]
FEATURES:
- Six pick-up heads.
- Practical placement speed to 18,000 cph.
- Huge Component Range: places SMDs from 0402 to 15 mm x 15 mm, including resistors, capacitors, inductors, diodes/
audion , IC, SOTs, SOPs, QFPs and CSPs, and THT components. - Feeder racks can accommodate a mix of tape feeders and IC tube/stick feeders or 5 THT components feeder.
- Teaching/fiducial recognition camera for easy programming & operation
- Customized nozzles available.
- Bottom fixed-camera vision system for fast, accurate alignment.
- Ball screw drive and heavy-duty, uni-body construction ensure smooth, high-speed movement and high accuracy and repeatability.
- SMEMA-compatible inline
conveyor.
| SPECIFICATIONS:Placement Specifications | |
| Number of Placement Heads | 6 |
| Maximum Placement Speed | 25,000 cph |
| Average Practical Placement Speed | 18,000 cph |
| Placement Accuracy | ±0.05 (0.002″) |
| Minimum SMD Size | 1.02 mm × 0.51 mm (0.04 in × 0.02 in) |
| Maximum SMD Size | 15 mm × 15 mm × 10 mm (0.59” × 0.59” × 0.39“) |
| Alignment Method | Bottom vision standard |
| Capability for SMDs | LEDs, Resistors, Capacitors, Inductors, Diodes, Audion, |
| Transistors, SOTs, SOPs, QFP,s QFNs, CSPs | |
| Pick Up Specifications | |
| Negative Pressure Detection | Yes |
| Components Shortage Alarm | Yes |
| Board Handling Specifications | |
| Board Loading Method | Inline Conveyor |
| Maximum Board Length | 400 mm (31.5“) standard |
| Maximum Board Width | 360 mm (17.2“) |
| Minimum Board Length | 50 mm (1.97”) |
| Minimum Board Width | 50 mm (1.97”) |
| Board Thickness | 0.5 mm to 3.0 mm (0.02” to 0.12″) |
| Fiducial Recognition/ | Yes |
| Coordinate Correction | |
| Feeder Capacity | |
| Feeder Type | Pneumatic |
| Maximum No. of Feeder Ports | 30 Or 5 THT components Feeders. |
| Tape Feeder Sizes | 8, 12, 16 and 24 mm |
| Programming | |
| Operating System | Windows XP |
| PC, Keyboard, Mouse | Yes |
| Monitor | Flat LCD |
| Programming Camera | Yes |
| Numeric Data Entry | Yes |
| CSV Import | Yes |
| Step and Repeat for Matrix Boards | Yes |
| Mechanical Specifications | |
| X Axis Drive Mechanism | Ball Screw & Linear Guide Rail |
| X Axis Drive Motor | AC Servo |
| Y Axis Drive Mechanism | Ball Screw & Linear Guide Rail |
| Y Axis Drive Motor | AC Servo |
| Conveyor Drive Mechanism | Ball Screw & Linear Guide Rail |
| Conveyor Drive Motor | AC Servo |
| Transmission Drive Mechanism | Belt |
| Transmission Drive Motor | DC Stepper |
| Z Axis Drive Mechanism | Belt |
| Z Axis Drive Motor | DC Stepper |
| X-Y Axis Resolution | 0.005 mm (0.0002“) |
| Z Axis Resolution | 0.005 mm (0.0002“) |
| T Axis Range of Motion | 360° |
| Physical Specifications | |
| Overall Dimensions | 1300 mm x 1380 mm x 1410 mm (51.2” x 54.3” x 55.5“) |
| (L x W x H) | |
| Approximate Net Weight | 1000 Kg |
| Facility Requirements | |
| Standard Voltage | 220 V – Single Phase, 50Hz |
| Air Pressure | 0.6MPa (6.1kgf/cm2) |
| Service and Support | |
| Remote Diagnostics | On-line |
| Warranty | 1 Year |
PC Board Handling Improvements in AI Equipment and Machines
PC Board Handling
Improvements in AI Equipment and Machines
Improve ROI with fast tracking your https://finasteridehair.com current Universal Insertion Machine to an Automatic Board Handling System
Stay ahead of PCB Manufacturing! The digital curve is constantly bending toward demands for digital devices with increased capabilities and FASTER availability. By using the equipment you already own, you can improve upon its capabilities to meet these growing demands. We will use your current Universal Insertion Machine’s capabilities to transition it to an Automatic Board Handling System that will speed up processes and accomplish maximum PCB production successfully.
We at Southern Machinery have the solution to your distinct Automatic Board Handling needs. Whether you require Magazine-to-Magazine Configuration, Destacker/Conveyor-to-Magazine Loader Configuration, or In-line Configuration, we can serve to improve your PCB assembly line.
Stop Importing & Start Automating!
Automatic Insertion Equipment Manufacturer for PCB Assembly
Stop Importing Cell Phones, Automate Them!
Times have officially changed. Where once there was no reason to invest in your homegrown cell phone manufacturing, now, with equipment that is more affordable than ever before, it makes sense to invest at home. Cell phone suppliers don’t have to rely on other countries to import cell phones any longer with new Smart Factories that are more efficient and affordable than labored hands. Now, businesses can incorporate manufacturing into their business model, and finally stop importing from China.
The SMT, pick and place Industry has revolutionized the way we used to look at manufacturing. The reasons for importing cell phones from China, namely cost and labor, are being reduced with the advancement of PCB AI Assembly equipment. Now you can home-grow your cell phone manufacturing with equipment that is smarter, faster, efficient, and more affordable than human labor force.
These huge changes will affect all companies that rely on electronics manufactured abroad. These imported items that have been historically low in cost, will no longer have the same low price tag. Intelligent companies are staying ahead of the curve and beginning to create their own reliable manufacturing processes, IN-HOUSE.
The good news is that there are companies that have planned ahead. It is now easier than ever to begin or improve your own manufacturing capabilities. It is not the huge undertaking it once was to establish and expand your own manufacturing equipment. PCB AI Assembly equipment is smarter, faster, efficient, and more affordable than ever before. Now is the time to get on board!
We have your solution! Become an Industry Leader!
LED Manufacturing 💡🔦
Bright Idea! Stop importing from China and Invest in LED Assembly Equipment
MARKET DEMAND FOR LED MANUFACTURING
Today, LEDs are used for bulbs and tubes but increasingly they are being used in the many lighting components necessary for automobiles, airplanes, appliances, computers, electronics, televisions and more. LEDs use a whopping 80% less energy than old Incandescent Lighting and 50% less than Compact Fluorescent Lighting. Soon, international mandates to deal with climate change, like the Paris Agreement, will make an already huge market, topple over with growth and opportunity.
LEDs offer a promising solution to deal with energy agendas set forth by conventional international treaties and local environmental policies that seek to gain quantifiable reductions in fossil fuel usage. LEDs are a simple, yet integral solution to improving energy efficiency and helping to solve the issue of climate change. Are you keeping up with the Paris Agreement and what that means for a BOOMING LED Market?
Souther Machinery provides full-service equipment for LED Manufacturing Solutions. Please call us at 0755-83203237 if you would like more information about our LED SMT Manufacturing Technologies and to discuss how we can help you participate in this expanding global market.
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Your PCB Assembly Quality Checklist ✏
We have EVERYTHING you need…
Your PCB Assembly Quality Checklist
After many requests, we are thrilled to announce our Industry Leader Newsletter. As an Industry Leader, Southern Machinery wants to provide your company with the same excellence we put into our equipment and services. We know your job is important and you must always stay ahead of trends in PCB Assembly. Changes in labor costs, shifting environmental laws and policies, energy conservation efforts, advancing industries, international trade politics, etc., are causing a reemergence of in-house manufacturing systems to be put into place. The tide has shifted and it is now time to begin transitioning to a more self-sufficient manufacturing system.
Welcome to our smthelp.net Newsletter! No matter what your company role is, this Newsletter will keep you up-to-date with the most important topics and events that affect the quality and profitability of your manufacturing systems. If it has been a while since we last spoke, stay tuned! We will be delivering important PCB topics to your inbox. In the meantime, we have put a quality checklist together for you!
Your Manufacturing Quality Checklist here:
- Do you have ROI-Driven Design and Implementation of reliable PCB Assembly Equipment?
- Is your equipment Low-Cost with High-Intelligence?
- What is the speed of your PCB throughput?
- Is your efficiency high?
- Is your productivity high?
- Are you increasing your profits by using affordable and reliable equipment?
- Is your short-term investment low?
- Is your long-term investment low?
- Have you eliminated hand insertion for Automatic Insertion for improved time and profits?
- Finally, have you eliminated your import fees by producing your own PCBs?
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Welcome home — Shenzhou XI and Congratulations on Southern Machinery’s Wave Soldering machine successful ship out to overseas
Today, the Shenzhou XI spaceship will come back to the Earth after a monthlong mission in the space.
Find below video channel and know how China made SMT AI machine.
1，SMT pcb assembly LED
https://www.youtube.com/channel/UClX0iEG2bvJq8yUBEDamgDw
2, Through hole technilogy
https://www.youtube.com/channel/UC6Pj74wjjEjtp-jneRoSL9Q
3,SMT Machine For PCB Assembly
https://www.youtube.com/channel/UCke0s_OM0eKflD8WmGSLm5A
4,Odd Form Insertion Machine/Feeder
https://www.youtube.com/channel/UCactVXP8IrU3l-vItOODRCA
https://www.youtube.com/channel/UCMuFHjsSuaIXnc3_3yNcwzw
6, Stencil Cleaner Machine Southern Machinery
https://www.youtube.com/channel/UCnMRyXlBFqJZHYuqaZVoK4Q
7, LED Mounter
https://www.youtube.com/channel/UC4Z_P3S6qAYLHnlE-DU2OSA
Who is one of the SMT solution provider for Global customers
Who is one of the SMT solution provider for Global customers, we can supply Automatic Insertion machines spare parts, SMT spare parts, (including feeder ,Nozzle,PCB board,feeder parts,motor,laser,feeder bank,feeder calibration jig ,ect)
main Service:
* Supply SMT/ AI spare parts.
* Supply SMT relate equipment.
* Supply SMT ancillary products and tools.
* Repair Service.
Contact me for more details：
Tel/WhatsAPP:(+86) 17773027293
Email: jessica@smthelp.net ;
Skype: Jessica SMT Sales
50% PCBA cost saving for your current AI SMT spare parts purchasing ;
After the PCB is completed, the electric elements ought to be attached in order that a functional PCB assembly is formed. There are two construction processes which can be utilized to be able to type the PCB assembly. One could be the through-hole building in which the component leads are inserted within the holes although the other one may be the surface-mount building wherein the components are situated on pads positioned around the external surfaces on the PCB. Each sorts of construction have element leads that are fixed mechanically also as electrically towards the board through a metal solder which has melted.
Additionally, you’ll find a variety of soldering solutions to become utilized as a way to connect the PCB elements to ensure that PCB assembly could be achievable.
Production that is definitely of higher volume have to be carried out by means of machine placement and bulk wave sort of soldering. Having said that, expert technicians possess the capability to solder incredibly minute parts by the hand beneath a microscope. This is typically completed together with the use of tweezers and a soldering iron with a fine tip which is made for compact volume prototypes. Yet, there are parts that are impossible to solder together with the hands just like the ball grid array.
Visit PCB auto to know more about
PCB’s which would make up the PCB assembly have conformal coating that is certainly applied by way of dipping or spraying once the elements are carried out soldering. This coat will generally protect against corrosion plus the leaking of present or achievable shorting because of condensation. PCB assembly is static sensitive, thereby; it should be placed inside antistatic bags although it can be becoming transported. Improper techniques in handling could transmit static charge by way of the board and because of this may well damage the elements.
Odd-form component mounter
Odd-form component mounter
Improve product quality and increase production capacity solution.
odd-form solutions are designed for high volume and high mix production. Odd-form process automation is an efficient way to improve profitability significantly by increasing the throughput and assembly quality.
The benefits can be measured in assembly reliability, accuracy and flexibility, labor savings, assembly yield improvements, floor space savings and optimization of processes.
Are You Finding the Odd Form Components Machine？
We designed and manufactured Auto Insertion machine in Shenzhen China, — Decreasing labor cost — Easier manufacturing and operations management — Predictable Product Quality – Less repairs — No wrong parts nor wrong polarity — Less risk of damage due to human contact (contamination, ESD, physical damage to components) — Better clinching, less risk of solder issues. — Smaller factory space required to produce same volume of product.
Odd-form components are the only remaining discrete components left to hand assessmbly of a Printed Circuit Board.
The reasons are many，but the fundamental reason is that there are no standards that govern the shape，lead count，packaging，etc.Therefore，most manufacturers are left to handle the components as a special request for proposal and address the problem with a very customized platform.
Our odd components machine is one of the best automation machine for the job can handle components ranging from a 0.01“single pin to a 12”square block if required and do it without tool change or at least an automatic tool change.
This machine also be equipped with vision to inspect the leads and the top of the device for orientation or even position correction.
