“Southern Machinery – World’s Choice for SMT/THT Machines & Spare Parts”
Southern Machinery provides professional SMT peripheral equipment
How to optimize your reflow oven
Heat transfer and equipment
How to profile, variables to consider
Understanding and designing the “Best profile”
Understanding what the profile does
How to make a PCB
The following presentation
covers the main processes
during the production of
a multi-layer PCB. Ask for more, please contact : jasonwu@smthelp.net
SMT Production Line for PCB Assembly
S-4000 Axial Insertion Machine
S-4000 Series Axial insertion machine is insert axial component which was sequence the components from tape on the chain conveyor as program and JW to PCB, and clinch and cutter, fixed axial component on PCB.
Feature: Insert JW into PCB directly, no need make into tape again. It can save 1/3 JW. The insertion head is steady, the rotary table is movable, include vertical or horizontal direction, ensure precisely insert components in PCB.
SPEC:
| 1 | Insertion rate | 22000PCS / H |
| 2 | Insert direction | Parallel 0°,90°,180°,270° |
| 3 | Components span | Dual span: 5.0mm-20mm(Insert jumper wire can reach 5mm-20mm) |
| 4 | PCB Size | (Min)50 mm x50mm、(Max)450mm x 450mm |
| 5 | Components available | Capacitors, transistors, diodes, resistors, fuse and so on, must be Tape packed electronic components. |
| 6 | Jumper Wire (JW) | Independent feed device, no need sequencing.. diameter 0.5mm-0.7mm copper wire plated with tin. |
| 7 | Clinch Length | 1.2-2.2MM (adjustable) |
| 8 | Clinch degree | 10-35°(adjustable) |
| 9 | Machine Size (L × W ×H) | 1830mm×1200mm×1720mm |
| 10 | Machine Weight | 1500KG |
| 11 | Power supply | 220V, AC (single phase) 50/60 HZ, 1.5KVA; |
| 12 | System Protection | UPS, keep machine run 15 minutes without power |
| 13 | Working Power | 800W (Energy-saving) |
| 14 | Air pressure | 0.5 Mpa |
| 15 | Air consumption | 0.1 m3/minute |
| 16 | Coordinate correction | Machine vision systems, multi-point MARK vision correction. |
| 17 | Driving system | AC Servo、 AC motors |
| 18 | Data input | USB interface input (EXCEL format) |
| 19 | Control System | English version interface (WINDOWS system control platform)LCD monitor |
| 20 | Rotary table | Clockwise or anticlockwise |
| 21 | PCB transfer mode | Manual /Automatic optional |
Electrical industries appliances：Air conditioner, Television, Microwave, Electric cooker, Electric kettle, Induction cooker etc.
Vehicle industries application: Vehicle power supply, Vehicle light, Car audio etc.
Power supply appliance: Vehicle power supply, Energy saving power supply, Ballast etc.
S3000 Radial Insertion Machine
LED vibrating Feeder (optional), insert direction 0°-360°, integral multiple of 1°, rotary table turn clockwise or anticlockwise.
Feature: The latest practical radial insertion machine, separated multiple sets of servo control system, assure you the steady performance, high density and more perfect. Application software bases on windows2000 operating system, user friendly interface, bring you better quality and higher efficiency.
| 1 | Insertion rate | 18000PCS / H |
| 2 | Non-performing rate | Less than 300 PPM |
| 3 | Insert direction | 0°-360°, integral multiple of 1° |
| 4 | Components span | Dual span 2.5mm/5.0mm/7.5mm |
| 5 | PCB Size | (Min)50 mm x50mm、(Max)450mm x 450mm |
| 6 | PCB thickness | 0.79mm-2.36mm |
| 7 | Components specification | Max body height 23mm, max body diameter 13mm |
| 8 | Components available | Capacitor, Transistor, LED lights, Key Switch, Resistor, Connectors, Wire, Potentiometers, Fuse Block and other vertical tape packed materials |
| 9 | Clinch Length | 1.5-2.2MM (adjustable) |
| 10 | Clinch degree | 10-35°(adjustable) |
| 11 | Input stations | 20 stations(recommended), 20-100stations optional |
| 12 | Machine Size (L × W ×H) | 1880mm×1200mm×1750mm |
| 13 | Station size | 500mm×600mm×760mm |
| 14 | Machine Weight | 2000kg (20stations) |
| 15 | Power supply | 220V, AC (single phase) 50/60 HZ, 2.0KVA; |
| 16 | System Protection | UPS, keep machine run 15 minutes without power |
| 17 | Working Power | 1500W (Energy-saving) |
| 18 | Air pressure | 0.6 Mpa |
| 19 | Air consumption | 0.3 m3/minute |
| 20 | Circumstance temperature | 5-25° |
| 21 | Machine noise | 65 dB |
| 22 | Coordinate correction | Machine vision systems, multi-point MARK vision correction. |
| 23 | Driving system | AC Servo、 AC motors |
| 24 | Data input | USB interface input (EXCEL format) |
| 25 | Control System | English version interface (WINDOWS system control platform)LCD monitor |
| 26 | Component Density | High Density Insertion |
| 27 | Rotary table directions | Clockwise or anticlockwise |
| 28 | PCB transfer mode | Manual / automatic optional |
LED application：LED lighting, LED display, LED lights, LED control systems, LED luminous characters.
Electrical industries appliances：Air conditioner, Television, Microwave, Electric cooker, Electric kettle, Induction cooker etc.
