S-4000 Axial Inserter machine

SMTHELP has more than 20 years of experience in the electronics processing equipment industry. Customers all over the world, and win the trust and praise of customers. Long-term customers include BOSCH in Spain and India, DIXION in India, Panasonic in Mexico, Samsung, and Cliptechin Brazil.
With the SMTHELP industry experience, philosophy, and professional team, adhere to the “One-Stop Solution” belief to serve customers in the electronics processing industry, providing customers with cost-effective, high-quality spare parts and equipment with stable performance from China, saving customers time And cost. truly one-stop solution services.

描述

We design and Electronic Manufacturing Service
– THT equipment, Auto insertion machine
– SMT equipment
– Accessories (feeders, racks, nozzles, etc…)
– Peripheral Equipment (Loader, Unloader, Conveyors, etc…
– Also, providing spare parts support
Southern Machinery can be the SMT/THT solution to your challenges in PCB assembly. We have over 30 years of experience in setting up SMT/THT assembly systems, and in servicing and supporting them. Southern Machinery manufactures a wide range of manual and automatic stencil printers; pick & place systems; benchtop, conveyorized, and batch reflow ovens; and other SMT/THT assembly equipment to meet all of your PCB assembly requirements. This high-quality equipment offers customers a highly economical, yet extremely efficient way of manufacturing their SMT/THT assemblies.
Users of Southern Machinery SMT/THT equipment include companies just starting SMT/THT board assembly, companies producing SMT/THT assemblies in low to medium volumes, prototyping and/or R&D applications, government Mil-Spec applications, and companies looking for flexible, off-line production.
We are sure we can cooperate with each other in any SMT/THT project, including with our PIN (Eyelet, Terminal, and Odd form) insertion machine.
Please take a look at our website and videos, and see what our capabilities are.

Contact us to get a 3D machine drawing display

http://smt001.asuscomm.com:8000/3D-html/Auto%20Insertion/S3010A%20Radial%20w%20loader.html

Username: smt   Password: contact us (info@smthelp.net)

Component Specifications:

Neighbor components parallel distance  E(pitch)=5.0mm. Tape width: 52mm

Max Component Body Length:C=14mm  , Resistor:1/8W-2W

Axial Lead Component Kind:Diode、Resistor、Capacitor, etc

Max body diameter D=5.0mm

S4000 PCB dip assembly Axial Inserter Machine  S4000 PCB dip assembly Axial Inserter Machine  

S4000 PCB dip assembly Axial Inserter Machine  S4000 PCB dip assembly Axial Inserter Machine  

 

Clinch lead angle is adjustable in a range (0°- 45°). Clinch lead length is adjustable from 1.28mm(0.050″) to 1.80mm (0.071″)
and is measured from the center of the insertion hole to the end of the lead
Hole Span:5~20mm
JW Span:5~30mm
Hole Diameter = Lead Diameter + 0.48mm ±0.08mm. (0.019″) (0.003″)
S4000 PCB dip assembly Axial Inserter Machine  S4000 PCB dip assembly Axial Inserter Machine  

S-4000 Axial Insertion Machine:

-22,000 CPH – Spec Speed

13,000 CPH –“Real” Throughput Speed

-Expandable from 20 inputs up to 100 inputs

-Jumper Wire Support, insert JW  directly without sequencer again to save 1/3 JW.

-Low maintenance dispenser heads

– Insertion Directions: 0°,90°,180°,270°

-Components require: 52mm Taped axial leads; 

-Component lead span: 5.0~20mm

-Components available: Capacitor, Transistor, Diode, Resistance, Fuse, Taped axial leads components-line model optional

-Lowers Cost of Ownership 

 Low Energy costs.

-Easy to Use User Interface 

Easy operation, use Excel program and USB input.  

Off-line programming available

S4000 PCB dip assembly Axial Inserter Machine  

 Expandable from 20 stations to 100 stations (10 Station Increments)

 Speeds up to 22000/hour

 Low maintenance feeder technology

 Dual part detection – two parts in the same chain slot.

 Insertion Directions: 0°,90°,180°,270°

 Jumper Wire feeding Support

Machine details:

 
S4000 PCB dip assembly Axial Inserter Machine  S4000 PCB dip assembly Axial Inserter Machine  S4000 PCB dip assembly Axial Inserter Machine  
 
                   Jumper feeding ASSY                                                 Centring ASSY                                            Programming camera And the friendly interface
 
 
S4000 PCB dip assembly Axial Inserter Machine  S4000 PCB dip assembly Axial Inserter Machine  S4000 PCB dip assembly Axial Inserter Machine  
 
                    400W X-Y table motor                                  750W head motor                                        Full FUJI servo system
 
 
S4000 PCB dip assembly Axial Inserter Machine  
 
                             Picking wheel structure of precision, stable and fast, can complete the discharge process
 
S4000 PCB dip assembly Axial Inserter Machine  
 
                        High quality, high precision, high speed, and low price, are the biggest advantages of our machines.
S4000 PCB dip assembly Axial Inserter Machine  S4000 PCB dip assembly Axial Inserter Machine  

 

S-3000 Radial Insertion Machine Specifications:

Axial insertion machine (20stations)
1. – 13,000 CPH – Spec Speed
2. – Expandable from 20 inputs up to 100 inputs
3. – Jumper Wire Feeder Support, insert JW directly without sequencer again to save 1/3 JW.
4. – Low maintenance dispenser heads
5. – Insertion Directions: 0°,90°,180°,270°
6. – Component lead span: 5.0-25mm
7. – Components available: Jumper Wire
8. Available of In-Line conveyor track, capable to process with upstream & downstream machines
9. Upstream & Downstream SMEMA communication
10. Process width in 50~285mm adjustable
11. Option of PCB loader & unloader
12. Imported electronic components for key portions
13. Panasonic Servo Motors with drivers
14. Hi-win ballscrew
15. CE certified components & materials
16. Power : 220Vac, Single phase, 50/60HZ, 2.0Kw
17. Steady consumption: 1.5Kw
18. Compressed Air: 0.8Mpa
19. Airflow: 0.3M³/min
20. Noise Level: 65db
21. PCB Size:Max: 450MM*400MM
22. Min:50MM*50MM

PCB Samples

S4000 PCB dip assembly Axial Inserter Machine  
S4000 PCB dip assembly Axial Inserter Machine        S4000 PCB dip assembly Axial Inserter Machine